HIGH LEAD

HIGH LEAD GKSOO SERIES

Purchasing Dept

Copy

High-speed Stretch Sewing Machine

Instruction Manual Parts Catalog

SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY

-INTRODUCTION-

Thank you very much for purchasing 500 Series machine.

This instruction manual describes daily routine maintenance and safety precautions to keep the machine in the best possible conditions.

Please study this manual very carefully before operating the machine.

CHUTION

OBSERVE THESE SAFETY PRECAUTIONS

Though Pegasus takes the utmost care to produce safe sewing machines and devices, operators should follow these basic safety rules.

8 To prevent accidents, do not remove safety devices or parts while operating the machine.

8 Do not leave tools or other unnecessary objects on the machine table while operating the ma- chine.

8 Before maintenance, adjusting, cleaning, threading or replacing the needle, and to prevent acci- dents, be sure the power is turned off, Check that the machine will not operate when the pedal is pressed.

NOTE

In case a crutch type motor is used, it will keep on rotating by inertia after turning off power supply

CD. If the machine pedal @ is stepped on inadvertently, it is dangerous because the machine will move unexpectedly. Keep on stepping on the machine pedal @ until the machine comes to a stop after turning off power supply CD.

' _\

e Turn the power off before leaving the machine table.

e In the event of a power failure, be sure to turn the machine off.

e Check that the machine is securely grounded.

From the library of: Superior Sewing Machine & Supply LLC

CONTENTS

Ill BEFORE OPERATING

1 . Lubrication . . . • . . . 1

2. Manual lubrication . . . • . . . • . . 2

3. Filling the HR device with silicon oil . . . • . . . • . . . • . . . • • . . . 3

4. Threading . • . • . . . • . . . • . . . • . • . . . • . . . . • . . . • . . . 4

5. Threading diagram (2-needle, 3-needle, 4-needle) . . . • . . . • . . . 5

Ill TEST SEWING 1. Adjusting the presser foot pressure . . . • . . • • 6

2. Adjusting the diff. feed ratio . . . • . . . 7

3. Adjusting the stitch length . . . • . . . • . . . 8

4. Adjusting the thread tension . . . • . . .

⁰ o • •

9 Ill MAINTENANCE DURING USE 1. Cleaning the machine . . .

^{0 • 0} • • • • • • •

10 2. Replacing the needle . . . , . . . • . . . . 11

3. Checking the oi I circulation . . .

⁰ • • • • • • • • •

12 4. Checking and replacing the oil filter . . . • . . . .

⁰ • • • • • 0 • •

13 5. Replacing the oil . . . • . . . 14

6. Adjusting Di1nensions . . . 15

Ill PARTS CATALOG

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 0 • •

16-24

Ill GAUGE PARTS LIST

. . . ·, . . . 25-28

From the library of: Superior Sewing Machine & Supply LLC

• BEFORE OPERATING

Lubrication

After filling the oil pan, the oil surface should lie between (H) and (L) lines.

Add oil when the oil surface reaches or goes below (L).

Note : Use recommended oil (HIGH SPEED SEWING MACHINE OIL) (ISO VG22)

- 1 -

II BEFORE OPERATING

Manual lubrication

Apply 2 or 3 drops of oil by hand when the machine is used for the first time or has been left unused for some time.

HIGH SPEED SEWING MACHINE OIL

- 2 -

Ill BEFORE OPERATING

Filling the HR device with silicon oil

Fill the HR device with oil before it is too low in order to prevent needle thread breakage

a>~d

fab- ric damage.

Note : Use LAKE recommended silicon oil. (UNION CORPORATION) UCCL-45 (350)

- 3 -

Ill BEFORE OPERATING

G) Open the eye guard and three covers.

~

Needle thread

Tirm the knots off neatly before passing through the eye of the needle to tethread.

Tirm the knots off neatly after passing through the eye of the looper.

Threading

The looper thread take-up comes out.

Knot the preset thread and the thread being used together to thread the machine.

Be sure to thread the machine correctly by referring to the threading diagran. (See P5)

- 4 -

Replace the looper thread

take-up after threading.

II BEFORE OPERATING

Threading diagram ( 2-needle, 3-needle, 4-needle)

---CD--

Broken lines @ for more stretchable thread.

For less stretehable thread

If the top cover thread is too loose, use broken line@.

If the top cover thread is still too loose after thread with broken line@ , use broken line@.

If the top cover thread is too tight, use broken line @ .

~ '

- - - - @ - ' - - - ' - - 1

!

I

Broken lines ®

For more stretchable thread

5

Iii TEST SEWING

Adjusting the presser foot pressure

Loosen adjusting nut CD and tum adjusting screw ® to adjust the presser foot pressure. It should be as light as possible, yet be sufficient to obtain the proper stitch formation.

Light

- 6 -

• TEST SEWING

Adjusting the diff. feed ratio

Loosen nut CD and move the lever up ® and down to obtain the correct differential feed ratio, then tighten nut CD.

To shrink

~7~

8 TEST SEWING

Adjusting the stitch length

While pressing the push button, tum the hand wheel to seek the position at which the push button goes further into the depth.

Then keeping the push button pressed, tum the hand wheel and set the desired scale to the aligning mark.

Note : Stitch length adjustment must only be made after the differential feed ratio has been changed.

Coarse

'---/ i

Handweel

- 8 -

1111 TEST SEWING

Adjusting the thread tension

Make tension adjustments with the needle thread knob CD, top cover thread knob ® and the lower looper knob @.

~~l _{'## ~} To tighten '•

To loosen

- 9 -

8 MAINTENANCE DURING USE

Cleaning the machine Mainly the slots of the needle plate and the feed rows should be cleaned.

- 1 0 -

• MAINTENANCE DURING USE

Replacing the needle

Check the needle carefully to see that the start is turned to the rear of the machine.

Insert the needle to the proper depth, and fasten securely.

OK! NO! OK! NO!

0 ^{._ Scarf}

++

Standard needle

NEEDLE SIZE

~ ^{2-needle 3-needle}

Organ UY128GAS

#9 Schmetz UY128GAS

- 11-

#10

Note: Do not remove the screw.

Be sure to use the allen

key wrench packged rn

the accessory box "

• MAINTENANCE DURING USE

Checking the oil circulation

0 ^OK!

~

Operating

u

- 1 2 -

• MAINTENANCE DURING USE

Checking and replacing the oil filter Check and replace the oil filter every six months.

Note : On machines fit with a UT Device, remove the solenoid bracket.

0

II MAINTENANCE DURING USE

Replacing the oil

Replace the oil one month after the first use and every six months thereafter.

See P.l

- 1 4 -

>-'

wl

I

500 Adjusting Dimensions

xODD

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0288 232

03E8 248

0408 256

05MD 264

06HD 348

07FD 356

08A8 364

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- - - · - - - -

(mm)

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GAUGE PARTS LIST(1)

J

MACHINE TYPE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER NEEDLE GUARD NEEDLE GUARD NEEDLE

GAUGE LOOPER SPREADER

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GAUGE PARTS LIST(2)

MACHINE TYPE

GAUGE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER

LOOPER NEEDLE GUARD NEEDLE GUARD SPREADER NEEDLE

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32 257214-16F

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240 40 257030A40

257281-16F 257316A40 UY128GAS

500-02BA

246 48

.

46 257215-16F

.

46 257550-91 119

500-02BAIM

256 264

.

56 ₆₄ 257032A56

.

₆₄ 257216-16F 257282-16F 257319A56

.

64 257553 2575518 257565 346 257518-48 257031M8 257215-16F 257281-16F 257320M8 257550E91

356 56 257033A56 257321A56 UY128GAS

.

64 64 257215-16F 257282·16F

.

₆₄ 25755()..91 #10

364

224 257517-24 257029824

25726Q..16F 257317A24 257550E91

232

.

32 32 257214-16F

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32

240

.

40 257030640 257316A40 UY128GAS

500-0288

246 48 46 257215-16F 257281-16F

.

46 257550-91 119

500-0288/M

256 56 257032856 257319A56 257553 2575518 257565

264 64 64 257216-16F 257282·16F

.

64

348 257518-48 257031848 257215-16F 257281-16F 257320M8 257550E91

UY128GAS

356 56 ^{257033856 257321A56}

364

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64 257215-16F 257282-16F

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64 25755()..91 #10

224 257517-24 257029C24

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232 32

.

32 257214-18F

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32

240 40 257030C40

257281-16F 257316A40 UY128GAS

246 46

.

46 257215-16F

.

48 25755()..91 119

500-028C

256

-

^{56 257032C56 257319A56 257553 2575518 257565}

500-028C/M

264 64

.

64 257216-16F 257282·16F

.

64

348 257518-48 257031C46 257215-16F 257281·16F 257320M8 257550E91

356

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^{56 257033C56 257321A56 UY128GAS}

3S4 64 64 257215-16F 257282-16F

.

64 257550-91 #10

- 2 5 -

• 500

GAUGE PARTS LIST(3)

MACHINE TYPE

GAUGE NEEDLE NEEDLE _{MAIN FEED} DIFF.FEED PRESSER

LOOPER NEEDLE GUARD NEEDLE GUARD SPREADER NEEDLE

/SEEC. HOLDER PLATE DOG DOG FOOT FRONT REAR

224 257517-24 257023A24

257208-16F 257261-16F 257350-24 257350E91

232 32

.

_{32 32}

240 40 257024A40

257210-16F 257202-16F 257351-40 UY128GA5

500-02SA ^{248 48 48 48 257550-91 #3}

500-02SAIM ²⁵⁶ 56 257041A56

257210-16F 257262-16F 257358-56 257553 2575518 257565

264 64

.

_{64 64}

348 2575184 257040M8 257209-16F 257261-16F 257359-48 257550E91

356 56 257025A56 257352-56 UY128GA5

364 64 64 257210-16F 257262-16F 257550-91 #10

64 224 257517-24 257023824

257208-16F 257260-16F 257350-24 257350E91

232 32

.

_{32 32}

240 40 257024840

257209-16F 257261-16F 257351-40 UY128GA5

500.0258 ^{248 48 48 48 257550-91} #9

500-02SBIM ²⁵⁶ 56 2570401156

257210-16F 257262-16F 257358-56 257553 ' 2575518 257565

264 64

.

64 64

348 2575184 257041848 257209-16F 257261-16F 257359-48 257550E91

356 56 257025856 257352-56 UY128GA5

364 64 64 257210-16F 257262-16F

64 257550-91 #10

224 257517-24 257023C24

257206-16F 257260-16F 257350-24 257550E91

232 32 32 32 ^'

240 40 257024040

257209-16F 257261-16F 257351-40 UY128GA'

500-02SC ^{248 48 48 48 257550-91}

1 257565

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500-02SCIM ²⁵⁶ 56 257041C56

257262-16F 257358-56 257553 2575518 64 64 257210-16F

64

264

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348 257518-48 257040C48 257209-16F 257261-16F 257359-46 257550E91

356 56 257025C56 257352-56 UY1:?8GAS

64 257210-16F 257262-16F 257550-91 #10

364 64 64

500-02CA 232 257139A32 257139A32 259123-16F 257260-16F 2572448-32

257550-91 257553 YU128GA5

500-02CA/M 240 257140A40 257140A40 259124-16F 257262-16F 257449-40 2575518 257565

#10 500-02C8 232 257139832 257139A32 259123-16F 257260-16F 2572448-32

257550-91 257553 2575518 257565 YU128GA5

500.02CBIM 240 2571401!40 257140MO 259124·16F 257261-16F 257449-40 #10

500-02CC 232 257139C32 257139A32 259123-16F 257260-16F 2572446-32

257550-91 257553 2575518 257565

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500-02CCIM 240 257140C40 257140A40 259124-16F 257261-16F 257449-40 ^~10 I

500.0208

232 257157832 257157832 259128-16F 259234-16F 257449-34 257550-91 257553

I

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500-0208/M ^{~~15518 257565} _ _ _ _ L . I _ _ _ _ _ _ _ _ --.t:IQ

GAUGE PARTS LIST(4}

t l a

MACHINE TYPE GAUGE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER LOOPER NEEDLE GUARD NEEDLE GUARD

SPREADER NEEDLE

/SEEC. HOLDER PLATE DOG DOG FOOT ^{FRONT REAR}

240 257517-40 257087840

257206-16F 257467-40

248 48 48 259200-16F

48 UY128GA5

500-02BA 256 56 257089856

257207-16F 56 257550-91 #9

264 64 64 259253-16F 64 257553 2575518 257565

500-02BAIM

348 257518-48 257088848 257206-16F 259200-16F 257468-48 257550E91

UY128GA5

356 56 257090856

257207-16F 56

364 64 64 259253-16F

257550-91 #10

64 240 257517-40 257087840

257206-16F 259200-16F 257467-40

248 48 48 48 257550-91 UY128GA5

256 56 257089856

257207-16F 259253-16F 56 #9

500-0288

264 64 64 64 257553 2575518 257565

500-0288/M

348 257518-48 257088848 257206-16F 259200- 16F 257468-48 257550E91

356 56 257090856 56 UY128GAS

64 257207-16F 259253-16F

257550-91 #1C

364 64 64

240 257517-40 257091840

257206~ 16F 259201~ 16F 257467-40

248 48 48 48 257550-91

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256 56 257093856 UY128GA5

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257207-16F 259254-16F 56 500-028C

64 #9

264 64 64 257553 2575518 257565

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348 257518-48 257092848 257206-16F 259201~ 16F 257468-48 257750E91

356 56 257094856 56 UY128GAS

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257207-16F 259254-160

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364 64 64 64 .J~J75SG,91

240 257517-40 257091C40

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248 48 48 4F. : 2.'l":''iS!· '~' UY 128GAS i

2Sb 56 257093C56 56 ' #'J _'

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264 64 64 257207-16F 259254-16F

(i4 .'~755"i 2575~18 25⁷565

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364 64 64 04 .

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- 26-

• 500

GAUGE PARTS LIST{5)

MACHINE TYPE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER NEEDLE GUARD NEEDlE GUARD

GAUGE LOOPER SPREADER NEEDLE

/SEEC. HOLDER PLATE DOG DOG FOOT ^{FRONT REAR}

224 257517-24 257049A24

257220-1111' 257286-16F 257327A24 257550E91

232

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32

240 40 257050M0 257221-1111' 257267-16F ^257328MO UY128GAS

248 48 48

.

48 257550-91 #3

500-058A

256 56 257052A58 25732M&e 257553 2575518 257565

500-058A/M

264 64

.

64 257222-16F 257268-16F

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64

348 25751~ 257051M8 257221-1111' 257267-16F 257330A48 257550E91

UY128GAS

356 56 257053A!i6 257331A56

364

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114

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114 257222-16F 257268-16F

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224 257517-24 257049A24

257220-16F 257266-16F 257327A24 257550E91

232

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240

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_{40 257050M0 257328A40 UY128GAS}

248

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48 257221-16F 257267-16F

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500-0588

^#9

256

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_{56 257052A56 257329A56} 257553 2575518 257585

500-0588/M

264

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64

348 257518-48 257051M8 257221-16F 257267-16F 257330A48 257550E91

UY128GAS

356 56 257053A56 257331A56

364 64

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64 257222-16F 257268-16F

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64 25715110-81 1110

224 257517-24 257049A24 257220-16F 257266-16F 257327A24 257550E91

232 32

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32

240 40 257050M0

257221-16f 257267-16F 257328MO UY128GAS

248 48

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₄₈ 257550-91 #9

500-055A

₂₅₈

.

58 257052A58 2573211A56 257553 2575518 257585

500-055A/M

₂₆₄

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₆₄

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₁₁₄ 257222-18F 257268-18F

.

114

348 25751~ 257051M8 1257221-1111' 257287-18F 257330M8 257550E91

356

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364

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64 257222-1111' 257268-16F

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224 257517-24 257048A24

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232

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32 257266-16F

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240

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40 257050M0 257221-18F 257267-16F 257328MO UY128GAS

248

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48

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48

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₄₈ 257550-91 #9

500-0558

_{258 56 257052A58 257329A58 257553 2575518 257565}

500-5058/M

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64 257222-16F 257268-18F

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356 56 257053A56 257331A56 UY128GAS

257222-16F 257268-16F 257550-91

364 64

.

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GAUGE PARTS LIST(6)

MACHINE TYPE NEEDLE NEEDlE MAIN FEED DIFF.FEED PRESSER NEEDLE GUARD NEEDLE GUARD

/SEEC GAUGE

HOlDER PLATE DOG DOG lOOPER ^SPREADER NEEDLE

FOOT ^{FRONT REAR}

224 257517-24 257049A24

257220-16F 257266-16F 257327A24 257550E91

232 32 32 32

240 40 257050A40

257221-16F 257267-16F 257328A40 UY128GAS

248 48 48 48 257550-91 #9

500-05CA

_{256 56 257052A56 257329A56 257553 2575518 257565}

500-0SCA/M

_{64 64} 257222-16F 257268-16F

264 64

348 ^25751~ 257051A48 257221-16F 257267-16F 257330M8 257550E91

356 56 257053A56 257331A56 UY128GAS

257222-16F 257268-16F 257550-91 1110

364 64 64 64

) - - - -

224 257517-24 257049A24 257327A24 257550E91

232 32 32 257220-16F 257266-16F

32

240 40 257050A40 257328A40 UY128GAS

248 48 48 257221-16F 257267-16F

48 257550-91 #9

500-0SCB

256 56 257052A56 257329A56 257553 2575518 257565

500-05CB/M

264 64 64 257222-16F 257268-16F

64

348 ^25751~ 257051A48 257221-16F 257267-16F 257330A48 257550E91

356 56 257053A56 257331A56 UY128GAS

364 64 64 257222-16F 257268-16F

64 257550-91 #10

- 2 7 -

• 500

GAUGE PARTS LIST(7)

MACHINE TYPE

GAUGE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER

LOOPER NEEDLE GUARD NEEDLE GUARD SPREADER NEEDLE

/SEEC. HOLDER PLATE DOG DOG FOOT ^FRONT REAR

232 257517-32 257044A32 257214-18F 257260-18F 257337A32

240

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40 25704SA40 257338A40 UY128GAS

500-068A

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48 257211>-18F 257261-16F

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48 257550-91 #9

500-068A/M

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₅₆ 257047A56 257339A56

257216-16F 257262-16F 257553 2575518 25756$

500-078A

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84

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84

500-07BAIM

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356 56 257048A56

257216-16F 257262-16F 257341A56

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384

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84

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500-0688

248

.

48

.

48 257211>-16F 257261-16F

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48 257550-91 #9

500-0688/M

256

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56 257047856 257339A56

500-0788

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500-0788/M

^{348 257516-48} 257048848 257211>-16F 257261-16F 257339A48 257550E91 UY128GAS

356 56 257048856

257216-16F 257262-16F 257341A56

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384 84

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240 257517-40 257064840

257206-16F 259209-16F 257480-40 UY12BGAS

500-08AB

248

.

48

.

48 48 #9

257550-91 257553 2575518 257565

500-08ABIM

356 257516-56 257095856

257207-16F 259210-16F 257481-56 UY126GAS

384

.

₈₄

.

84

.

_{84 #10}

240 257517-40 257084010 257206-16F 259209-16F 257160-48 UY128GAS

500-08AC

²⁴⁸

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48

.

48

.

48 #9

257550-91 257553 2575518 257565

500-08ACIM

²⁵⁶ 257516-56 25709!lC56

257207-16F 259210-16F 257481-56 UY128GAS

384

.

84

.

84

.

₈₄ #10

GAUGE PARTS LIST(8)

MACHINE TYPE

GAUGE NEEDLE NEEDLE MAIN FEED DIFF.FEED PRESSER

LOOPER NE!:.DLE GUARD fvEEDLE GUARD SPREADER NEEDLE

I

/SEEC. HOLDER PLATE DOG DOG FOOT FRONT ^REAR

500-21BA

356 257501C58 257022A56

257207-16F 257259-16F 257466-56 257550A91 2575516 257565 UY128GAS

I

500-21BAIM

384

.

84

.

84 64 ²⁵⁷⁵⁵³ #10 !.

500-2188

356 257501C56 257022856

257207-16F 257259-16F 257466-56 257550A-91 257553 2575518 257565 UY128GAS

500-21BBIM

384

.

84

.

_{84 84 #10}

224 257517-24 257119-24 257460-24 257550E91

UY128GAS 240

.

40

.

40 257206-16F 257223-16F 40

50082ABIM

248

.

48 48 257553 2575518 257565 #10

48 356 257516-56 257120-56

257207-16F 257224-16F 257461-56 257550-91 UY128GAS

384

.

₈₄

.

_{84 64} #10

i

- 2 8 -

From the library of: Superior Sewing Machine & Supply LLC

SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY

ADD: 1418, Yishan Road, Shanghai, China Zip Code: 201103

Overseas Business: TEL: 86-21-64853303 FAX: 86-21-64854304 E-mail: [email protected] http :1/www .highlead.com.cn

The description covered in this manual is subject to change for improvement of the commodity without notice 2006.9. Printed