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Impurity-defect interaction in polycrystalline silicon for photovoltaic applications. The role of hydrogen

A. Chari, P. de Mierry, A. Menikh, M. Aucouturier

To cite this version:

A. Chari, P. de Mierry, A. Menikh, M. Aucouturier. Impurity-defect interaction in polycrystalline

silicon for photovoltaic applications. The role of hydrogen. Revue de Physique Appliquée, Société

française de physique / EDP, 1987, 22 (7), pp.655-662. �10.1051/rphysap:01987002207065500�. �jpa-

00245591�

(2)

655

Impurity-defect interaction in polycrystalline silicon for photovoltaic applications. The role of hydrogen

A.

Chari,

P. de

Mierry,

A. Menikh and M. Aucouturier

Laboratoire de

Physique

des

Solides, C.N.R.S., 1, place

Aristide

Briand,

92195 Meudon Bellevue

Principal Cedex,

France

(Reçu

le 3 octobre

1986, accepté

le 20

janvier 1987)

Résumé. 2014 Cet article résume les études effectuées par les auteurs sur le comportement

physico-chimique

de

quelques impuretés (P, C, H)

dans le silicium. Les résultats portent sur : la diffusion et la

ségrégation d’impuretés

dans le silicium mono et

polycristallin,

la

passivation

des défauts recombinants par

l’hydrogène,

les interactions

hydrogène-dopants.

Un accent

particulier

est mis sur le comportement et la diffusion de

l’hydrogène.

Les résultats sont discutés en tenant compte de l’existence de mécanismes

complexes

d’interactions entre

l’hydrogène

et les

impuretés

ou les défauts.

Abstract. 2014 An overview of the studies done

by

the authors on the

physicochemical

behaviour of some

impurities (P, C, H)

in silicon is

given.

Results concern : diffusion and

segregation

of

impurities

in mono and

polycrystalline silicon, passivation

of

recombining

defects

by hydrogen, hydrogen-dopant

interaction. A more

focused interest is

given

on

hydrogen

diffusion and behaviour. The results are

discussed, taking

into account

the existence of

complex

mechanisms of interaction between

hydrogen

and

impurities

or defects.

Revue

Phys. Appl.

22

(1987)

655-662 JUILLET 1987

Classification .

Physics

Abstracts

72.80C - 61.70N - 61.70Y - 66.30J

1. Introduction.

The

development

of

polycrystalline

silicon as a

material for

photovoltaic applications

has raised several fundamental

questions,

in relation with tech-

nical

implications. Technically speaking,

the main

problems arising

when this new material was pro-

posed

can be summarized as follows :

i)

What will be the consequence of the

polycrystal-

line nature on the

technology

of solar cell fab- rication ? In other

words,

would the

grain-bound-

aries or other defects

(dislocation

arrays,

etc.)

behave for instance as electronic of atomic diffusion short

circuits, modifying

the

junction profile

and/or

the behaviour of the cell ?

ii)

Will the defects of the

polycrystalline

material

hinder the

photovoltaic properties

of the

material,

that is

generation

and diffusion of the

minority carriers, mobility

of the

majority carriers..., leading

also to a

degradation

of the

efficiency

of the

photovoltaic

cells ?

iii)

What would be the

reliability

of the solutions

proposed

to cure this above mentioned

degradation :

specific elaboration,

modification of the process, defect

passivation by hydrogen

or other means, ... ?

iv) Taking

into account all these

factors,

what

would be the maximum content of different defects

(point,

linear and

two-dimensional)

and of different

impurities

which can be allowed in a « solar

grade »

material to ensure a

possible

choice of this material for

photocell fabrication ?

These technical

problems

lead to several funda-

mental

questions, concerning

the

physical

and

physico-chemical

behaviour of

polycrystalline silicon ;

one can mention for instance :

- structure of the defects of the material and its influence on electronic and

photoelectric properties,

-

possible grain-boundary

fast diffusion and/or

segregation

of

dopant

and

impurities,

- nature of the interactions between

impurities

and

dopants

or defects and their consequence on electronic

properties,

- diffusion and

solubility

of the

passivating

im-

purities (e.g. hydrogen)

in this

material,

-

passivation mechanism,

i.e. the nature of in-

Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01987002207065500

(3)

656

teractions between

the passivant

and the recombina- tion centre.

A

large

number of research work has been done and

published, giving partial

or definitive answers to some of these

questions [1-4].

This paper

summarizes

some results obtained

by

the authors on

polycrystal-

line and

bicrystalline silicon,

which can

bring

a

contribution to the

knowledge

of the behaviour of

polycrystalline

silicon in the

following fields :

-

Grain-boundary

diffusion and

segregation

of

the

impurities (phosphorus,

carbon and

hydrogen)

and their consequences on the recombination at

grain-boundaries,

with a

special

interest on

hydrogen passivation

of

bicrystals.

- Introduction and diffusion of

hydrogen

into

silicon.

- Interactions between

hydrogen

and

impurities, especially dopants,

and consequences on electronic

properties.

2.

Grain-boundary

diffusion and

ségrégation

of im-

purities.

2.1 PHOSPHORUS. - The

preferential

diffusion of

phosphorus

in silicon

grain-boundaries

may

have,

if

it

exists, important

consequences on the diffused

junction profile

of the

photovoltaic

cells

[5]. System-

atic measurements were conducted on

p-type (B doped,

p = 1

Ocm) polycrystalline

silicon elaborated

by

the R.A.D. process

[6]

or

by ingot casting (Wacker Heliotronic).

A radioactivation method was used :

phosphorus

is diffused into the material

by

the conventional borosilicate

glass

process, at various

temperatures,

it

is activated

by

neutron bombardment and the pro- files are

analysed by grinding

and

residual activity

measurements

[7] ;

the results are summarized in

figures

1 and 2. Bulk diffusion coefficients of P in Si

are

measured,

but no

grain-boundary preferential

diffusion of P could be observed in this kind of

material,

neither from the

penetration

curves, nor from the observation of

autoradiography.

The absence of

grain-boundary

diffusion observed

here is in

disagreement

with results obtained

by

other laboratories

[5, 8]

on

different

materials. The reason is that R.A.D. and

ingot

cast

polycrystalline

silicon contain a

large majority

of

grain-boundaries

in coincidence or near from coincidence.

The measurements of

phosphorus intergranular diffusivity

mentioned

[8]

were obtained in

recrystal-

lized silicon with

mostly

random

grain-boundaries.

2.2 CARBON. - Carbon is often a

majority impurity

of solar

grade polycrystalline

silicon. A

study

of

carbon diffusion and

segregation

has been conducted

on R.A.D. and Wacker

polycrystalline

silicon. A radioactive tracer method is used : the

specimens

are

first coated with a

layer

of radioactive

(i5C labelled)

Fig.

1. - Variation of the 32p residual

activity (03B2)

as a

function of the

depth

in

polycrystalline

silicon. Diffusion anneal : T =

900 °C ;

t = 5

h ;

No

grain-boundary

diffu-

sion tail is observed, and the full curve follows the

ILAn - _X = K exp (- X2n/4 Dt)

law

expected

for a pure

bulk diffusion.

Fig.

2. - Arrhenius

plot Log (D)

=

/(l/7r)

for bulk

diffusion of

phosphorus

into

polycrystalline

silicon.
(4)

7

uC

layer by annealing

at moderate

temperature

)00

°C)

in a sealed silica tube

containing

the

a14 C03 compound.

Various heat treatments are ten done and the

14C profiles

are

analysed by inding

and residual

activity

measurements

[7].

For

[e

segregation studies,

the

specimens

are first

mogeneized by prolongated

treatment at

high

mperature

in the presence of

Ba 14 C03 (1200 °C, N x ) days)

and then annealed at various

temperatures S

provoke

the

expected segregation.

Thé segrega-

on is detected

by autoradiography (conventional d

id

high resolution)

of the

specimens [7].

The results on diffusion are summarized in

%ures 3 and 4. Bulk diffusion

coefficients

of carbon to silicon are obtained at different

temperatures

it as for

phosphorus

no

grain-boundary preferential

ffusion could be detected in this kind of

material,

;ither

by analysis

of the

penetration

curves, nor

by itoradiography.

Furthermore a

strong segregation tendency

of

rbon to

grain-boundaries

has been

observed.

Not

Fig.

l the

grain-boundaries

are affected

by

this segrega- diffa

n

phenomenon (Fig. 5).

In order to

try

to correlate the

segregation ability

.th the recombination behaviour of the

grain- nndaries,

crossed

experiments

are conducted as

llows

[7, 9].

A

cartography

of

minority

carriers

combination centres is done

by

E.B.I.C.

(Electron

;am induced

current)

on

given specimens

and thé

me

specimens

are then

homogeneized

with

14C

and

500 micrc

radio of th

250 a

of th

25 50 75 100

anne

X (CM) x 10-4

Thé

The

3.

- Variation of the 14C residual

activity (13)

as a that

iction of the

depth

in

polycrystalline

silicon ; diffusion wher neal : T = 1 353

°C ; t

= 2 h 30 min. The

(b)

part of the In

rve is

perturbed by

carbide

precipitation phenomena.

same

le

(a)

part follows the

A ~An ~Xn = (- X2n/4 Dt

law ean 1

give pected

for a pure bulk diffusion. small

10°-

-8,

1. -9

10

1io- 10

il 19 .

6 6,5

7 T-1 x 104 (°k-1)

4. - Arrhenius

plot Log (D)

=

f(1/T)

for bulk

sion of carbon into

polycrystalline

silicon.

5. -

Autoradiography

of

14C coupled

with EBIC

e on a

specimen

of R.A.D. Black dots

(optical )graph)

or white dot

(S.E.M. micrograph)

of the

graphy

indicate the presence of

14C.

The black lines

.e E.B.I.C.

image

indicate

recombining

boundaries.

,aled.to obtain the

grain-boundary segregation.

comparison

between the

autoradiography

of

and the E.B.I.C.

images

shows

clearly (Fig. 5)

the

recombining

boundaries are also boundaries

^e a

segregation

of carbon is observed.

an electron

microscopy investigation

of the

material, Sharko [10]

has shown that carbon be

precipitated

as C-Si

microparticles

in some

i

grain-boundaries (mostly

boundaries with a 1 deviation to

coincidence).

Both our and
(5)

Sharko’s results agree to prove that carbon seg]

tion or

precipitation

is

responsible

for the min carrier recombination behaviour of these g boundaries.

2.3 HYDROGEN IN POLYCRYSTALS. - The

hydr

introduction and bulk diffusion

aspect

will be tailed in a

following

section 3. The

problem

o:

interaction between

hydrogen

and

grain-bound

is of

great importance

to understand the mechar of the recombination centre

passivation by

element.

A radiotracer

technique

has been also used in

case : tritium

(3H )

is introduced into

p-type poly

talline silicon

(R.A.D.

or

Wacker) by

catl

polarization

in acidic salt bath

electrolyte

at If

labelled with tritiated water

[11]. By photocu:

measurement it is checked that a certain

passiv

of the

recombinating

centres is thus obtained

High

resolution

autoradiographies (0.2

03BCm r

ution)

are

exposed

on the

specimens

either in

bulk

shape

or as thin foils

ready

for transmit electron

microscopy [13].

The observation of

autoradiography,

either in the

scanning

ele(

microscope

or in the transmission electron m

scope

(Fig. 6),

shows a

strong interaction

of

hi

gen with some

given grain-boundaries,

and 1

precisely,

with

linear

defects

extrinsic ç

cations »)

of these

boundaries.

So the

segreg:

behaviour of

hydrogen

is

then

very

similar

to th other

impurities.

2.4 HYDROGEN IN BICRYSTALS. - In order to t understand more

completely

the role of g boundaries

impurities interaction,

in the recoml tion and

passivation phenomena,

a

systematic

was done on

bicrystalline specimens.

The matei

a 03A325 (710) bicrystal

elaborated

by

Czochi

process. It is known

[13]

that this

grain-bour

their From

the results

(Fig. 7)

the

following

obse

)S10n tions can be drawn : the

Fig.

7. - L.B.I.C.

scanning (electrolytic diode)

g

silicon

bicrystal (03A3

= 25,

(710))

after different heat t]

ment, before

(2013)

and after

(- - - -) plasma hydro

.m on ation. Incident

light :

GaAs laser

(A

= 0.954 03BCm ; 03B1- in a 50 03BCm ; beam diameter 30

03BCm).

E. M.

itium.

indi-

The

preceeding

results

[13]

on the role of

thermal treatment are confirmed. The boundai

slightly recombining (recombination

rate s =

103

cm.

s-1)

after 450 °C and

strongly

recombi]

try

to

(s

= 2.5 x

104

cm.

s-1)

after 750 °C and 900 °C

;rain- nealing.

The

hydrogen

treatment leads to a comf bina-

passivation

of the 450 °C annealed

boundary

but

study

no influence on the behaviour of the 750 °C rial is 900 °C annealed

specimens.

The

penetration

ralski

hydrogen

has been checked

by

S.I.M.S.

(seconc

idary

ion mass

spectroscopy) profiling

after deuter
(6)

659

plasma annealing.

This very recent result of a

study

still under continuation proves that :

i)

the

impurity segregation responsible

for the creation of recombin-

ing

centres is not

unique,

as the 450 °C

annealing has

not the same effect as the 750 °C or 900 °C anneal-

ing ; ii) hydrogen

does not

passivate

all the recombi- nation centres and interacts

preferentially

with the

centres created at 450 °C. An

autoradiography study

after tritium introduction is to be done on those

bicrystals.

3. Introduction and diffusion of

hydrogen

into

silicon.

Hydrogen

can be introduced into silicon

by

several

means : bombardment in a Kaufman source

[14, 15], plasma annealing [16], electrolyte charging [12].

Plasma

annealing

and

electrolyte charging

have been

investigated

in the

present study,

in order to

quantify

the diffusion mechanisms of

hydrogen.

For this

study, monocrystalline silicon

is used as a first

step.

3.1 HIGH TEMPERATURE INTRODUCTION BY PLAS- MA ANNEALING. - The diffusion

profiles

of

hydro-

gen into silicon at

high temperature

are then studied

by

S.I.M.S. of deuterium

(hydrogen

is

replaced by

deuterium in the

plasma atmosphere (1 mbar)).

Two

different

plasma

sources were used : a R.F.

plasma (13.56 MHz,

20

W, specimen

inside the

glow

dis-

charge)

and a microwave

plasma (2

450

MHz,

60

W, specimen

outside the

glow discharge).

Some results are

given

in

figures

8 and 9 at various

temperatures

and for various materials :

p-type (6

x

1016

at. B .

cm-3), n-type (1018

at. P.

cm-3)

and

undoped.

From this non-achieved

investigation,

some

provisory

conclusions may be drawn :

a)

the

solubility

of

hydrogen

in silicon is in all case, « reverse », that

is, decreasing

when the tem-

perature

is raised.

b)

the

apparent solubility

for

given

conditions

(i.e.

for a

given plasma source),

is

strongly depen-

dent on the

doping type

and

doping

level. It is one

order of

magnitude larger

in

p-type

silicon than in n-

type

or

undoped

silicon.

c)

the diffusion

profiles

cannot be

analysed by

a

simple

diffusion

mechanism ;

each of them is the result of the addition

of,

at

least,

two diffusion

profiles.

The observation of such

complex

diffusion

profiles

has been

already

mentioned in studies on p-

type

silicon

[17, 18],

and the

explanation usually given

is the interaction

phenomena

between

hydro-

gen and boron

(see following

Sect.

4).

d)

the maximum values of the diffusion coeffi- cients which can be deduced from the

deepest part

of the

profiles

are of the order of

10-12 cm2. s-1

at

150 °C and

10- Il cm2. s-1

at

320 °C,

in

agreement

with the literature

[19].

It must be mentioned that

Fig.

8. - Deuterium S.I.M.S.

profils

in p-type

(6 1016 at.B.cm-3)

in silicon after various deuterium

plasma annealings. a)

R.F.

plasma ; (1)

T =

150 °C,

t = 3

h ; (2)

T = 260

°C, t

= 3 h.

b) microwave plasma ; (1)

T =

150 °C ; t = 3 h ; (2) T = 320 °C ; t = 3 h.

these values concern

hydrogen

detectable for the

given

conditions of S.I.M.S.

analysis (detection

limit

1015

to 5 x

1015 at . cm- 3 of deuterium).

3.2 ELECTROCHEMICAL PERMEATION OF HYDRO- GEN. - The electrochemical

permeation technique

has been used to detect very small fluxes of

hydrogen diffusing through

a silicon membrane at room tem-

perature [20].

In this kind of

experiments,

a thin

(~ 100 03BCm)

membrane of

monocrystalline

silicon

(p-

type

or

n-type

with a n+

/p junction

on one

surface)

is covered on both sides

by

a

palladium layer.

The

« entry

face » is

exposed

to an acidic solution

(H2S04,

1

N)

and

cathodically polarized

to

produce

atomic

hydrogen (constant

current 10

mA/cm2).

The

« down stream face » is

exposed

also to an elec-

trochemical cell

anodically polarized (V

=

100

mV/ECS)

in

H2S04,

1 N. The anodic current

i A

measured in the « down stream » cell is a measure

of the flux of

hydrogen,

reoxidized in this

cell,

which

have crossed the membrane. The

palladium coating

ensures the current

transport.

The

permeation

curve

i A

=

f(t) gives

the variation of the

hydrogen

flux as
(7)

660

Fig.

9. - Deuterium S.I.M.S.

profiles

in silicon after deuterium microwave

plasma annealing ; a)

n type

(1018 at.P.cm-3) ; (1) T = 150°C ;

t=3h;

(2)

T=

320 °C ; t

= 3 h ;

b) undoped

silicon ;

(1)

T

= 150 °C ; t = 3 h ; (2) T = 320 ° C ; t = 3 h.

a function of the time

(Fig. 10).

The mathematical deconvolution of this curve

[21]

leads to the

apparent

.diffusion coefficient of

hydrogen

at room

tempera-

ture. The

thermodynamical

conditions are such that the

thermodynamic fugacity

of

hydrogen

at the

«

entry

face » is very

high (larger

than

10 000

atm.) [21].

As often in this kind of exper-

iments,

the mathematical

analysis

of the

permeation

curve shows that the Fick’s law for diffusion is not

satisfied. Such effect is

usually

a consequence of

complex

diffusion

phenomena,

more or less hindered

by trapping

of

hydrogen by

the surface or defects in the material

[21].

In the

present

case, it was

possible

to show that the

permeation

curve of

figure

10 can

be described

by

two sets of

apparent

diffusion coefficients. One set of values

(« strongly-trapped » hydrogen)

are of the order of

10-10 cm2. s-1,

the

other

set

diffusible »

hydrogen)

is of the order of

10-9 cm2.s-1 [22].

Both values are orders of mag- nitude

larger

than

expected

from the

extrapolation

to room

temperature

of the coefficients obtained at

high temperature [19].

This result means

again

that

Fig.

10. -

Hydrogen permeation

flux normalised to

steady

state

permeation

flux,

through

100 )JLm thick mem-

brane of p-type silicon as a function of time. Electrochemi- cal introduction and detection of

hydrogen

at room temperature.

hydrogen

diffusion is a very

complex phenomenon.

Under cathodic

charging, i. e. ,

under very

high

",

fugacities

of atomic

hydrogen,

small amounts of this

element can diffuse at rates much

higher

than the

species

detected

by

S.I.M.S.

analysis

of the

plasma

treated

specimens.

4.

Hydrogen dopant

interaction.

Hydrogen

introduced in

p-type

silicon has another

important

effect : for

large quantities

of

hydrogen,

one observes a neutralization of the

dopant, leading

to a

spectacular

increase of the near-surface resistivi-

ty

and a

strong

decrease of the

majority

carrier

concentration

[16-18].

This effect has been observed and measured in

p-type

silicon submitted to the

hydrogen plasma. Profiling

of the

majority

carrier

concentration under the surface is obtained

by

measurement of the

voltage dependence

of the

capacity

of a diode between mercury and the

specimens.

To extend the

profile

at

large

concen-

tration,

successive

etchings

of the surface are done.

The results

(Fig. 11)

confirm thé

strong

neutraliza- tion effect of

hydrogen

on the

dopant,

in the

regions

where

large quantities

of

hydrogen

have diffused.

The neutralization

depth

is in

good agreement

with

the

concentration

profiles

of deuterium measured

by

S.I.M.S.

The

physical

mechanism of the

dopant

neutraliza- tion is still under discussion

[23]

but it is clear

that,

from the

physicochemical point

of

view,

such

strong interaction

will

provoke important

modifications of the diffusion

mechanisms.

We are here

typically

in

the case of

strong trapping phenomena.

5. Général discussion and conclusion.

The

problem

of

impurity-impurity

and

impurity-

defects interactions in silicon and their consequences

on electronic and

photoelectrical properties

of

poly-

(8)

661

Fig.

11. -

Acceptor profiles

from the surface in p-type silicon

(6

x

1016 at.B.cm-3)

after

hydrogenation plasma annealing (320 °C,

6 h ;

150 °C,

3

h).

crystalline

silicon is far to be

completely solved.

The

results

given

here indicate some

interesting

trends :

a)

No noticeable

grain-boundary

diffusion of the

dopant

exists in the

strongly

textured

large grain

materials

developed

for

photovoltaic applications.

b)

The

problem of impurity segregation,

also

dependent

on the

grain-boundary

structure, is of

major importance

to understand the recombination behaviour of the boundaries

and, probably,

other

defects

(dislocations) [23].

c)

The

hydrogen passivation

of the recombination

centres cannot be

only

described in terms of structur- al defect interaction with

hydrogen,

as often done

(e.g. dangling

bond saturation

by hydrogen) ;

the

microchemical

aspect

has to be taken into account,

as recombination centres of chemical

origin

are also

passivated by hydrogen.

d)

This

problem of hydrogen passivation

is be-

coming

even more

complex

if one takes into account

the

hydrogen dopant

interaction. The fact that

hydrogen

is able to neutralize with a very

high efficiency

the

acceptors

must have an influence on

the passivation

mechanisms.

e) Hydrogen

diffusion into silicon is not a

simple

mechanism. At least two or three

species

of

hydro-

gen exist in the material with

respectively decreasing

solubilities and

increasing

diffusivities.

Outgasing (exodiffusion) experiments

as a function of

tempera-

ture, and

high temperature permeation experiments

are necessary to

separate correctly

the behaviour of these

species.

At the

present state,

the

hydrogen- dopant

interaction seems to be the

predominant

factor

influencing

the diffusion

phenomena.

Acknowledgments.

This

study

was

partly

financed

by

COMES

(Commis-

sariat à

l’Energie Solaire),

AFME

(Agence Française

pour la Maîtrise de

l’Energie)

and PIRSEM

(Projet interdisciplinaire

de Recherche du CNRS sur l’Ener-

gie

et les Matières

Premières).

The authors are

grateful

to J. Chevallier

(CNRS, Meudon)

and N. Proust

(Thomson, Orsay)

for the

access to

hydrogen

and deuterium

plasma equip-

ments.

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Referências

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