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Diafiltration Ultrafiltration

Membrane 6 Membrane 10 Membrane 11 Membrane 12 Membrane 13 Initial Flux (

Table 22 - Characteristics of membranes used in experiment 2 Membranes in Series.

Table 23 - Characteristics of membranes used in experiment 3 Membranes in Series.

Membrane 2 Membrane 3 Membrane 4 Membrane 5 Initial Flux ( 𝑳

Membrane 6 Membrane 10 Membrane 11 Membrane 12 Membrane 13 Initial Flux ( 𝑳

Conclusions

The aim of this work was to evaluate the performance and the potential of regeneration of membrane performance during ultrafiltration of nangolignin suspensions in diafiltration mode. For this study only one type of straw was used (wheat straw), and as the literature explains, the results are dependent on the type of feedstock, as well as the pretreatment used (ethanol Organosolv). The precipitation method also influences the type of particles that are obtained, specific shapes and particle sizes. For the precipitation, water was used as an anti-solvent at an exact volume ratio.

This study allowed the successful analysis of the variation of the flux over time, which allowed the understanding of how the membranes are affected by the suspension used. To implement successfully a membrane filtration setup, it was important to select optimal operation conditions (1.2 L/min and 4 bar) at room temperature and use an ideal solvent to clean the setup (50wt% acetone and 15wt% ethanol).

Regarding the viability of this procedure, it was imperative that the particle size remained constant. The particle size for both experiments showed that the nanoparticles of lignin were approximately constant over time, which confirms that there is no agglomeration of the particles through the process. However, the time between the sample collection and the measurements should be shorter in order to minimize the possibility of errors. An additional goal was to remove the ethanol and the impurities from the nanoparticle’s suspension, which was analyzed using HPLC. The results showed a removal of ethanol of approximately 97% and acetic acid of approximately 87%. For the HMF and Furfural there were no valid values. Some errors in the measurements of the initial suspension occurred, therefore the values used for the suspension correspond to another experiment made in the laboratory.

To evaluate the performance of the ultrafiltration it was necessary to appraise the percentage of the solute that was retained by the membranes. The removal efficiency of dissolved components was calculated based on the Dry Matter content (measured in the permeate, the feed/retentate is depleted in these dissolved components). Both experiments showed a high value of efficiency, close to the desired value (90-95%). However, the experiment where 3 membranes were used in series showed higher efficiency (93.6%) than when using 2 membranes (85.2%), which means that the more membranes used, the less the components are retained by the membranes.

Fouling is one of the main aspects when it comes to ultrafiltration, and a consequence of it, is the decline of the membrane flux. On the other hand, the influence of the concentration of the suspension of nanoparticles was also studied in order to understand if this was also a factor in the decrease of the flux. The results showed that the flux decreases due to the increase of the concentration of the suspension, which means that the flux decline occurs mainly because of the accumulation of the particles deposited on the membrane surface and the increase of the suspension of nanoparticles concentration. Concerning the fouling, one of the membranes (membrane 1) was chosen to be regenerated, in order to elaborate a “long-term” stability and a performance comparation with new membranes. The results showed that the regeneration after the diafiltration step is less effective when compared to the values of regeneration after concentration mode. The regeneration not only removes Nanolignin particles from the membrane surface, but also the dissolved components that could block the membrane. These dissolved components are higher in UF and lower in DF steps.

For further work, membrane 1 should keep being used in other filtrations in order to understand if the membrane reached its stabilization and conditioning characteristics, since after the Flux and Concentration Experiment this membrane does not show a significant variance in its behavior. In addition to that, due to the divergent capacities of the membranes, it is essential to repeat the flushing quite a few times with different membrane materials, to reach statistically relevant values.

Being that fouling is one of the biggest problems when it comes to ultrafiltration, it’s important to focus on its improvement. It is essential to find the best cleaning method to clear the cross-flow system, ensuring that there are no particles left in the system. The membrane regeneration method should also be optimized. Several experiments should be realized using different operating conditions in order to determine the most promising results to regenerate a membrane. Another aspect that should be worked in the future, is to check if a different technique to store the membrane will affect its capacity. Since the membrane is regenerated using a solution of ethanol, it should be tested if this being stored in a solution of water instead of being stored in ethanol affects the membrane.

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Appendix

The temperature of the product inside the reactor and the pressure was measured for all the experiments. Figure 51 describes the temperature and pressure versus time of one of the extractions done in this work.

Figure 51 - Product temperature (°C) and pressure (bar) for one extract production experiment.

Figure 52 - Membranes used in the experiment 2 Membranes in Series: (a) Membrane 1; (b) Membrane 2; (c) Membrane 3; (d) Membrane 4; (e) Membrane 5.

(a) (b) (c) (d) (e)

Figure 53 – (a) Membrane 1 (regenerated) at the end, after being used in all the experiments; (b) Membrane 6 (without regeneration) at the end, after being used in experiments Flux and

Concentration and 3 Membranes in Series

Figure 54 - Membranes used in the experiment Flux and Concentration:

(a) Membrane 3; (b) Membrane 4; (c) Membrane 5.

(a) (b) (c) (a) (b)

Figure 55 - Membranes used in the experiment 3 Membranes in Series: (a) Membrane 6; (b) Membrane 7; (c) Membrane 8; (d) Membrane 9.

(a) (b) (c) (d)

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