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(1)

AIR CONDITIONERS

TECHNICAL & SERVICE MANUAL

Model name

<Indoor unit>

Model name

<Indoor unit>

PEFY-P40VMHS-E, PEFY-P50VMHS-E PEFY-P63VMHS-E, PEFY-P71VMHS-E PEFY-P80VMHS-E, PEFY-P100VMHS-E PEFY-P125VMHS-E, PEFY-P140VMHS-E

Series PEFY Ceiling Concealed

2017

Indoor unit

(2)

SAFETY PRECAUTIONS

Read before installation and performing electrical work

Symbol explanations

Thoroughly read the following safety precautions prior to installation.

Observe these safety precautions for your safety.

This equipment may have adverse effects on the equipment on the same power supply system.

Contact the local power authority before connecting to the system.

WARNING

This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or death.

CAUTION

This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or dam- age to the unit.

Indicates an action that must be avoided.

Indicates important instructions.

Indicates a parts that requires grounding.

Indicates that caution must be taken with rotating parts. (This symbol is on the main unit label.) <Color: Yellow>

Indicates that the parts that are marked with this symbol pose a risk of electric shock. (This symbol is on the main unit label.) <Color: Yellow>

WARNING

Carefully read the labels affixed to the main unit.

WARNING

Ask your dealer or a qualified technician to install the unit.

Improper installation by the user may result in water leak- age, electric shock, or fire.

Properly install the unit on a surface that can withstand its weight.

Unit installed on an unstable surface may fall and cause in- jury.

Only use specified cables. Securely connect each cable so that the terminals do not carry the weight of the cable.

Improperly connected cables may produce heat and start a fire.

Take appropriate safety measures against wind gusts and earthquakes to prevent the unit from toppling over.

Improper installation may cause the unit to topple over and cause injury or damage to the unit.

Only use accessories (i.e., air cleaners, humidifiers, electric heaters) recommended by Mitsubishi Electric.

Do not make any modifications or alterations to the unit.

Consult your dealer for repair.

Improper repair may result in water leakage, electric shock, or fire.

Do not touch the heat exchanger fins with bare hands.

The fins are sharp and pose a risk of cuts.

In the event of a refrigerant leak, thoroughly ventilate the room.

If gaseous refrigerant leaks out and comes in contact with an open flame, toxic gases will be generated.

Properly install the unit according to the instructions in the Installation Manual.

Improper installation may result in water leakage, electric shock, or fire.

Have all electrical work performed by an authorized electri- cian according to the local regulations and the instructions in this manual. Use a dedicated circuit.

Insufficient power supply capacity or improper installation of the unit may result in malfunctions of the unit, electric

(3)

Keep electrical parts away from water.

Wet electrical parts pose a risk of electric shock, smoke, or fire.

Securely attach the control box cover.

If the cover is not installed properly, dust or water may infil- trate and pose a risk of electric shock, smoke, or fire.

Only use the type of refrigerant that is indicated on the unit when installingor relocatingthe unit.

Infiltration of any other types of refrigerant or air into the unit may adversely affect the refrigerant cycle and may cause the pipes to burst or explode.

When installingthe unit in a small space, take appropriate precautions to prevent leaked refrigerant from reaching the limitingconcentration.

Leaked refrigerant gas will displace oxygen and may cause oxygen starvation. Consult your dealer before installing the unit.

Consult your dealer or a qualified technician when moving or reinstallingthe unit.

Improper installation may result in water leakage, electric shock, or fire.

After completingthe service work, check for a refrigerant leak.

If leaked refrigerant is exposed to a heat source, such as a fan heater, stove, or electric grill, toxic gases will be gener- ated.

Do not try to defeat the safety features of the unit.

Forced operation of the pressure switch or the temperature switch by defeatingthe safety features for these devices, or the use of accessories other than the ones that are recom- mended by Mitsubishi Electric may result in smoke, fire, or explosion.

Consult your dealer for proper disposal method.

Do not use a leak detection additive.

Do not use the existingrefrigerant piping.

A large amount of chlorine that may be contained in the re- sidual refrigerant and refrigerator oil in the existing piping may cause the refrigerator oil in the new unit to deteriorate.

Use refrigerant piping materials made of phosphorus deox- idized copper. Keep the inner and outer surfaces of the pipes clean and free of such contaminants as sulfur, oxides, dust, dirt, shavingparticles, oil, and moisture.

Contaminants in the refrigerant piping may cause the refrig- erator oil to deteriorate.

Store the pipingmaterials indoors, and keep both ends of the pipes sealed until immediately before brazing. (Keep el- bows and other joints wrapped in plastic.)

Only use R410A.

The use of other types of refrigerant that contain chloride may cause the refrigerator oil to deteriorate.

Use a vacuum pump with a check valve.

If a vacuum pump that is not equipped with a check valve is used, the vacuum pump oil may flow into the refrigerant cy- cle and cause the refrigerator oil to deteriorate.

Prepare tools for exclusive use with R410A. Do not use the followingtools if they have been used with the conventional refrigerant: gauge manifold, charging hose, gas leak detec- tor, check valve, refrigerant charge base, vacuum gauge, and refrigerant recovery equipment.

If the refrigerant or the refrigerator oil that may be left on these

(4)

CONTENTS

SAFETY PRECAUTIONS ··· 1

1. FEATURES ··· 4

2. PART NAMES AND FUNCTIONS ··· 5

3. SPECIFICATION ··· 8

4. OUTLINES AND DIMENSIONS ··· 11

5. WIRING DIAGRAM ··· 13

6. REFRIGERANT SYSTEM DIAGRAM ··· 14

7. TROUBLE SHOOTING ··· 15

8. DISASSEMBLY PROCEDURE ··· 22

(5)

PEFY-P40VMHS-E PEFY-P50VMHS-E PEFY-P63VMHS-E PEFY-P71VMHS-E PEFY-P80VMHS-E PEFY-P100VMHS-E PEFY-P125VMHS-E PEFY-P140VMHS-E

4.5 / 5.0 5.6 / 6.3 7.1 / 8.0 8.0 / 9.0 9.0 / 10.0 11.2 / 12.5 14.0 / 16.0 16.0 / 18.0

FEATURES 1

Indoor unit

Ceiling Concealed Series PEFY

Models Cooling capacity/Heating capacity kW

(6)

PART NAMES AND FUNCTIONS 2

Air inlet

Air outlet

2-1. Indoor (Main) Unit

(7)

Fri

Room Set temp.

Mode Temp. Fan

Cool Auto

Main

Main display:

Cursor Page

Main menu VaneLouverVent. (Lossnay) High power

Timer Weekly timer OU silent mode

2-2. Remote Controller

[PAR-32MAA]

Once the operation mode is selected, the unit will remain in the selected mode until changed.

(1) Remote Controller Buttons

Function buttons

The functions of the function buttons change depending on the screen.

Refer to the button function guide that appears at the bottom of the LCD for the functions they serve on a given screen.

When the system is centrally controlled, the button function guide that corresponds to the locked button will not appear.

Function guide Main menu Main display

Press to turn ON/OFF the indoor unit.

Press to save the setting.

Press to return to the previous screen.

Press to bring up the Main menu.

Operation settings will appear.

When the backlight is off, pressing any button turns the backlight on and it will stay lit for a certain period of time depending on the screen.

When the backlight is off, pressing any button turns the backlight on and does not perform its function. (except for the [ON/OFF] button)

This lamp lights up in green while the unit is in operation. It blinks while the remote controller is starting up or when there is an error.

Main display: Press to change the operation mode.

Main menu: Press to move the cursor down.

E

F

G

H A

B

C

D

E

F

I J

G H

A B

C D

I J

G H G H I J

(8)

Fri

Mode Temp. Fan

Room

Cool Set temp. Auto

Fri

Cool

Mode Temp. Fan

Auto Set temp.

(2) Remote Controller Display

The main display can be displayed in two different modes: "Full" and "Basic."

The factory setting is "Full." To switch to the "Basic" mode, change the setting on the "Main display" setting screen (Main menu > Initial setting >

Main display).

Full mode Basic mode

* All icons are displayed for explanation.

Indoor unit operation mode appears here.

Set temperature appears here.

Current time appears here.

Fan speed setting appears here.

Functions of the corresponding buttons appear here.

Appears when the ON/OFF operation is centrally controlled.

Appears when the operation mode is centrally controlled.

Appears when the set temperature is centrally controlled.

Appears when the filter reset function is centrally controlled.

Current room temperature appears here.

Appears when the buttons are locked.

Appears when the On/Off timer, Night setback, or Auto-off timer function is enabled.

appears when the timer is disabled by the centralized control system.

Appears when the Weekly timer is enabled.

Appears while the units are operated in the energy-save mode. (Will not appear on some models of indoor units)

Appears while the outdoor units are operated in the silent mode.

Appears when the built-in thermistor on the remote controller is activated to monitor the room temperature ( ).

appears when the thermistor on the indoor unit is activated to monitor the room temperature.

Indicates the vane setting.

Indicates the louver setting.

Indicates the ventilation setting.

Appears when the set temperature range is restricted.

Most settings (except ON/OFF, mode, fan speed, temperature) can be made from the Main menu.

Indicates when filter needs maintenance.

11 12 13 14 15 16 17 18

19

20 1 3

4 9

21 2

5 7

10

11 1 6 8

2

3

4

5

15

16

17

18

19

20

21 9

10

12

13

14 6

7

8

11 Room temperature Operation mode 1

Set temperature 2

Clock

Fan speed

Button function guide 3

4

5

(9)

3 SPECIFICATION

3-1. Specification

Power source Model

kW Cooling capacity ❇1

kW kW Cooling

Heating Cooling Heating

kW A A mm mm mm kg

m3/min

Pa 50/100/150/200

kW

mm mm

dB(A) 20-23-27 24-27-32 24-26-30

Heating capacity ❇1 Power

consumption Current External finish Dimension

Height Width Depth Net weight

Heat exchanger

Fan Type Airflow rate (Lo-Mid-Hi)

External static pressure ❇2 Motor

Output Type Air filter (option) Refrigerant pipe dimension

Gas (Brazed)

Liquid (Brazed) Drain pipe dimension Noise level (Lo-Mid-Hi)

745 1030

35

Cross fin (Aluminum plate fin and copper tube) Sirocco fan✕

DC motor

Synthethic fiber unwoven cloth filter(long life) 10.0-12.0-14.0

~ 220-240V 50Hz /60Hz PEFY-P40VMHS-E PEFY-P50VMHS-E

5.6 4.5

6.3 5.0

Galvanizing 380 900

1 Sirocco fan✕2

12.7 6.35

32 (1-1/4 inch) 0.121

0.055 0.055 0.41 0.41

0.090 0.090 0.64 0.64

0.075 0.075 0.54 0.54

45

ø

ø ø9.52

PEFY-P63VMHS-E 7.1 8.0

ø 15.88 13.5-16.0-19.0

0.244 PEFY-P71VMHS-E

8.0 9.0

15.5-18.0-22.0

Note: ❇1 Cooling/Heating capacity indicates the maximum value at operation under the following condition.

Cooling : Indoor 27˚CDB/19 ˚CWB,Outdoor 35˚CDB (WR2: water 30˚C) Heating : Indoor 20˚CDB,Outdoor 7˚CDB/6˚CWB (WR2: water 20˚C)

❇2 The external static pressure is set to 50Pa at factory shipment.

(10)

Power source Cooling capacity ❇1 kW

kW kW Cooling

Heating Cooling Heating

kW A A mm mm mm kg

m3/min

Pa 50/100/150/200

kW

mm mm

dB(A) 25-27-30 27-31-34 27-32-36

Heating capacity ❇1 Power

consumption Current External finish Dimension

Height Width Depth Net weight

Heat exchanger

Fan Type Airflow rate (Lo-Mid-Hi)

Motor

Output Type Air filter (option) Refrigerant pipe dimension

Gas (Brazed)

Liquid (Brazed) Drain pipe dimension Noise level (Lo-Mid-Hi)

~

1030 1195

45

Cross fin (Aluminum plate fin and copper tube)

DC motor

Synthethic fiber unwoven cloth filter(long life) 18.0-21.5-25.0

220-240V 50Hz /60Hz PEFY-P80VMHS-E PEFY-P100VMHS-E

11.2 9.0

12.5 10.0

Galvanizing 380 900

Sirocco fan 2

32 (1-1/4 inch) 0.244

0.160 0.160 1.05 1.05

0.190 0.190 1.24 1.24 0.090

0.090 0.63 0.63

51 53

15.88 ø

9.52 ø

PEFY-P125VMHS-E 14.0 16.0

26.5-32.0-38.0

0.375

PEFY-P140VMHS-E 16.0 18.0

28.0-34.0-40.0

Note: ❇1 Cooling/Heating capacity indicates the maximum value at operation under the following condition.

Cooling : Indoor 27˚CDB/19 ˚CWB,Outdoor 35˚CDB (WR2: water 30˚C) Heating : Indoor 20˚CDB,Outdoor 7˚CDB/6˚CWB (WR2: water 20˚C)

❇2 The external static pressure is set to 50Pa at factory shipment.

Model

External static pressure ❇2

(11)

DC12V Stepping motor 0~1800pulse

DC12V Stepping motor 0~1800pulse

DC12V Stepping motor

0~1800pulse LEV

MF1,2

3-2. Electrical parts specifications

Model Parts

name

TH21 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ

TH22 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ

Gas pipe thermistor

FUSE 250V 6.3A

TB2 (L,N, ) 250V 20A

TB5 TB15

(M1,M2,S) 250V 20A (1,2) 250V 15A Fuse

(Indoor con- troller board)

Power supply terminal bed

Transmission terminal bed Room temperature thermistor

Fan motor (with Inner-

thermostat)

8-pole, output 121W SIC-70CW-D8121-3

8-pole, output 244W SIC-101CW-D8244-3

10-pole, output 375W KMUC4E1MW Symbol

TH23 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ Liquid pipe

thermistor

Linear

expansion valve

PEFY- P40VMHS-E

PEFY- P50VMHS-E

PEFY- P63VMHS-E

PEFY- P71VMHS-E

PEFY- P80VMHS-E

PEFY- P100VMHS-E

PEFY- P125VMHS-E

PEFY- P140VMHS-E

(12)

4 OUTLINES AND DIMENSIONS

Unit : mm

4-1. OUTLINES AND DIMENSIONS

Drain hose (I.D.ø32) (Actual length)<Accessory>

Note 1. 2. 3.

Use an M10 screw for the suspension bolt (field supply). This drawing is for PEFY-P71

·80

·100

·125

·140VMHS-E models

, which have 2 fans.PEFY-P40

·50

·63VMHS-E models ha

ve 1 fan. Make sure to install the air filter (field supply) on the air intake side. In case field supplied air filter is used, attach it where the filter service is easily done. DEGHFACBLiquid pipe ø6.35ø12.7 ø9.52ø15.881085 1250

Gas pipe PEFY-P71

·80VMHS-E

PEFY-P100

·125

·140VMHS-E

1039 1204

754 965 1130

680 885 1050

600 835 1000

550 42.5 25

50 17 21

11 800 1000

700 900

J 67 5050

LK 800 15 1910500450 PEFY-P63VMHS-E

PEFY-P40

·50VMHS-E

Model

Inlet air side vie

w Top view

Outlet air side vie

w Top Bottom

Piping side view

Air inletAir outlet 2x5-ø3 holes

15

L 50 50x(J-1)=K

B(Suspension bolt pitch) 23 A

814 904 900 847 10

41 E(Duct)

94250

2xJ-ø3 holes

143 50x4=200 25

45 50x5=250

380 F

50

40 65 C

50x(G-1)=H

10 16340

D(Duct)

(Duct)

Suspension bolt hole (Suspension bolt pitch)

80

4-14x30 Slot2xG-ø3 holes (Duct) Terminal block (Power source)

Control box brazing connection (gas) Drain pipe

2x6-ø3 holes

brazing connection (liquid) (O.D.ø32) (Gravity drain)

Refrigerant piping Refrigerant piping

115 44.5

115

(Transmission)

29

60 2429 15

50 Terminal block

18769 344.5

58 50

32 0 -10

2 21

1

(13)

Unit : mm

ModelCMN PEFY-P40

·50VMHS-E

6807800~50 PEFY-P63VMSH-E PEFY-P71

·80VMHS-E

9651065100~150 PEFY-P100

·125

·140VMHS-E

11301230200~250

[Maintenance access space] Secure enough access space to allow for the maintenance, inspection, and replacement of the motor, fan, heat exchanger, drain pan and control box in one of the following ways. Select an installation site for the indoor unit so that it's maintenance access space will not be obstructed by beam or other objects. Create access door 1 (450x450mm) for the maintenance from the unit side when the thermistor, LEV and control box is exchanged. (Fig.2,4) (1)When a space of 300mm or more is available below the unit between the unit and the ceiling. Create access door 2 (600x600mm) for the maintenance from the bottom when the motor, fan, heat exchanger and drain pan is cleaned (exchanged). (Fig.2) (2)When a space of less than 300mm is available below the unit between the unit and the ceiling. (At least 20mm of space should be left below the unit as shown in Fig.3.) Create access door 3 for the maintenance from the bottom when the motor, fan, heat exchanger and drain pan is cleaned (exchanged). (Fig.4) Supply airIntake air

Control box Access door 1CeilingCeiling beam

Min. 20mm Min. 20mm

Control box Access door 3

Access door 1 (450x450)

50900 450

100~200 1000

M

50 C

150~200 450

Bottom of indoor unit (Viewed from the direction of the arrow Y)

Maintenance access space

Fig.4

Supply airIntake air

Y Fig.3

Supply airIntake air

Control box Access door 1CeilingCeiling beam

Min. 20mm

Min. 300mm

Control box Access door 2 (600x600)

Access door 1 (450x450)450100~200 C

150~200 450

Bottom of indoor unit

(Viewed from the direction of the arrow Z)

Maintenance access space

Fig.2

Supply airIntake airZ Fig.1

600

600 900

150~200

N

50

(14)

5 WIRING DIAGRAM

LN

ONOFF

7 CND

I.B. CNMF1

INSIDE SECTION OF CONTROL BOX SWE TB2

13CNP

LED1 POWER SUPPLY ~220,230,240V 50/60Hz

FS ACL M1M2TB5

531

4321 S

1CN2M 2 12TB15

1CN3A

3 56789 0 1234 56789 0 1234

SW12 (10ths digit)

SW1 SW2 SW3 SW4

SW21 SW22

2 CN20

1 2 CN4F

1432 CN44

143 1CN60 23456 DPM 1~

LEV M 1 CN9045672389 (SHEILD)

RECEIVERRU CN1LED1

SW1SW2W.B. BZ1 543216789

TH21TH22TH23 2 CN4F

143 TO NEXT INDOOR UNITBREAKER(16A)FUSE(16A)

PULL BOX TO MA REMOTE CONTROLLER

TO OUT DOOR UNIT BC CONTROLLER REMOTE CONTROLLER

MF M 1~ 13CNACL

7 CNDB

531

1

2 34

DB +- LED2

CN2A (Red)

(Black) SAU

U

ZNR001 ZNR002

F1

CN41 CN51 CN52 (Green) CN32 (Red)(Blue)

(Blue) (Black) *Optional parts

*Optional parts

*Optional parts CN105 (Red)

SW11 (1s digit)

0

87 6

54

23 1

SW14 (BRANCH No.)

EF

DCB A9 DC280 ~340V 21 21

3CNE (White) 3 ACL

SYMBOLSYMBOL AC reactor (Power factor improvement) Diode Bridge Drain Pump Float switch Fan Motor Power source terminal block Transmission terminal block Transmission terminal block Thermistor (inlet air temp.detection) Thermistor (piping temp.detection/liquid) Thermistor (piping temp.detection/gas)

DB DP FS MF TB2 TB5 TB15 TH21 TH22 TH23

CN2AConnector (0-10V Analog input) CN32Connector (Remote switch) CN41Connector (HA terminal-A) CN51Connector (Centrally control) CN52Connector (Remote indication) CN90Connector (Wireless) CN105Connector (IT terminal) SW1Switch (for mode selection) SW2Switch (for capacity code) SW3Switch (for mode selection)

SW14Switch (BRANCH No.) SW21Switch (for static pressure selection) SW22Switch (for static pressure selection) SWEConnector (emergency operation) LED1LED (Power supply) LED2LED (Remote controller supply)

NAMESYMBOLNAMENAME I.B.Indoor controller board SAArrester F1Fuse AC250V 6.3A

ZNR001,002Varistor SW4Switch (for model selection) SW11Switch (1s digit address set)

W.B.Wireless remote controller board BZ1Buzzer LED1LED (Run indicstor) RUReceiving unit SW1 SW2

Switch (Heating on/off) Switch (Cooling on/off)

SW12Switch (10ths digit address set)I.B.Indoor controller boardI.B.Indoor controller board Electrical linear expansion valveLEV

SYMBOL EXPLANATION

Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing. Symbols used in wiring diagram are : Connector, : Terminal, (Heavy dotted line): Field wiring, (Thin dotted line): Optional parts. Have all electric work done by a licensed electrician according to the local regulations. Earth leakage circuit breaker should be set up on the wiring of the power supply. To perform a drainage test for the drain pump turn on the SWE on the control board while the indoor unit is being powered. *Be sure to turn off the SWE after completing a drainage test or test run.

NOTE)1. 2. 3. 4. 5.

(15)

REFRIGERANT SYSTEM DIAGRAM 6

Strainer (#100mesh) Strainer (#100mesh)

Heat exchanger

Room temperature thermistor TH21

Gas pipe thermistor TH23

Liquid pipe thermistor TH22

Linear expansion valve

Gas pipe

Brazed joints

Gas pipe

PEFY-P40,50VMHS-E

Liquid pipe Capacity Item

ø

12.7 <1/2F>

ø

6.35 <1/4F>

ø

15.88 <5/8F>

ø

9.52 <3/8F>

PEFY-P63,71,80,100,125,140VMHS-E

(16)

7 TROUBLE SHOOTING

7-1. Check methods

1. Component and check points (1) Thermistor

Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23)

Disconnect the connector and measure the resistance between terminals with a tester.

(Ambient temperature 10°C - 30°C)

Abnormal Normal

4.3k - 9.6k Open or short

1) Thermistor characteristic graph

(Refer to the thermistor characteristic graph below.)

Low-temperature thermistor Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23) Drain sensor (DS)

Thermistor R0 = 15 k 3%

Multiplier of B = 3480 k 2%

9.6k 6.3k 5.2k 4.3k 3.0k

(A) Temperature (°C) (B) Resistance (k )

Rt = 15 exp { 3480( 1 ) }

273+t 1 273

(B)

10 20 30 40 50

-20 -10 0 10 20 30 40 50

(A)

0

(2) Fan motor (CNMF)

Refer to the page on "DC fan motor (fan motor/indoor control board)."

(3) Linear expansion valve

Disconnect the connector, and measure the resistance between terminals with a tester.

Refer to the next page for details.

(A) Red (E) Yellow

(C) Blue (F) White

(D) Orange

Abnormal Normal

1-6 2-6 3-6 4-6 Open or short

White-Red Yellow-Red Orange-Red Blue-Red

(150 ) 10%

1 2 3 4 6 M

(A) (C) (D) (E) (F) CN60

LEV

15k 0°C 10°C 20°C 25°C 30°C 40°C

(17)

1) Summary of linear expansion valve (LEV) operation

The LEV is operated by a stepping motor, which operates by receiving a pulse signal from the indoor control board.

The LEV position changes in response to the pulse signal.

Indoor control board and LEV connection

(G)

Pulse signal output and valve operation

The output pulse changes in the following order:

When the valve closes 1 -> 2 -> 3 -> 4 -> 1 When the valve opens 4 -> 3 -> 2 -> 1 -> 4

When the valve position remains the same, all output signals will be OFF.

If any output signal is missing or if the signal remains ON, the motor vibrates and makes clicking noise.

(A) Red (G) Control board

(C) Blue (H) Connection (CN60)

(D) Orange (I) Drive circuit

(E) Yellow (J) Linear expansion valve (F) White

Phase number

1 ON OFF OFF ON

2 ON ON OFF OFF

3 OFF ON ON OFF

4 OFF OFF ON ON

Output pulse

1 2 3 4

1 (H)

(J) (A)

(A)

(B)

(C) (C)

(D)

(D)

(E) (E)

(F) (F)

M 4 6 2 3 5 1

4 3 6 5

2

(I) 12VDC

(18)

6 5 4 3 2 1

1 k LED

When the power is turned on, a pulse signal of fully open pulse + 10% pulse is output (valve closure signal), to bring the valve to position A.

When the valve is operating normally, it is free of vibration noise. If the valve locks or when it goes from point E to A in the figure, it makes louder noise than would be heard when there is an open phase.

Check for abnormal sound/vibration by placing the metal tip of a screwdriver against the valve and the handle side against your ear.

3) Troubleshooting

Remedy Checking Criteria

Symptom Circuit failure on the microcomputer

Disconnect the connectors on the control board, and connect LEDs to test the cir- cuit as shown below.

Pulse signals are output for 10 seconds when the main power is turned on. If there are LEDs that do not light up at all or remain lit after the pulses are turned off, there is a problem with the driving circuit.

Replace the in- door control board if driving circuit failure is detected.

If this clicking noise is heard both when the valve is fully closed and while it is being opened, it indicates a problem.

Replace the LEV.

Measure the resistance between the coils with a tester (red-white, red-orange, Red-yellow, Red-blue). The normal range of resistance is 150 10%

Replace the LEV.

2) LEV operation

(a) Close (b) Open

(c) Fully open valve (2000 pulses) (d) No. of pulses

(e) Extra tightening (41 pulses) (f) Valve opening degree

(f)

(e)

(a)

(b)

(d) (c)

Locked LEV

Disconnected or shorted LEV motor coils

The motor will idle and make small clicking noise if it is run while the LEV is locked.

(19)

Disconnect the connector, and measure the resistance between terminals with a tester.

2. Check if the drain pump works and drains water properly in cooling operation.

3. If no water drains, confirm that the check code 2502 will not be displayed 10 minutes after the operation starts.

Note: The drain pump for this model is driven by the internal DC motor of controller board, so it is not possible to measure the resistance between the terminals.

The fan starts to rotate.

Purple-Black: Abnormal (check code 2502) if it outputs 0-13 V square wave (5 pulses/rotation), and the number of rotaion is not normal.

(A) Moving part (B) Switch (5) Drain float switch (CN4F)

1. Check if the drain float switch works properly.

Normal

Red-Black: Input 13V DC (4) Drain pump

Valve closure fail- ure (leaky valve)

To check the LEV on the indoor unit, check the indoor unit liquid pipe temperature that appears on the operation monitor on the outdoor unit's multi control board while operating the indoor unit in question in the FAN mode and the other indoor units in the cooling mode.

Replace the LEV if the amount of leakage is great.

(A) Termistor (TH21)

Normally, the LEV is fully closed while the unit is in the FAN mode. If the valve is leaky, liquid pipe thermistor reading will be lower than normal. If it is significantly lower than the inlet temperature on the remote controller, valve closure failure is suspected. If the amount of leakage is insignificant, replacement of LEV is unnec- essary unless it is causing a problem.

Misconnections of connectors or con- tact failure

Perform a visual check for disconnected connectors.

Perform a visual check of lead wire color.

Disconnect the connectors on the control board and perform a continuity test.

(A) LEV

Red Purple Black 1 2 3

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7-2. DC fan motor (fan motor/indoor control board)

1. CAUTION

A high voltage is applied to the connector for connection to the fan motor (CNMF1).

Do not unplug the connector CNMF1 with the unit energized to avoid damage to the indoor control board and fan motor.

2. Troubleshooting

Symptom: Indoor unit fan does not run.

Check fan motor connector contact (CNMF1).

Fix the connection.

Yes

Is the fan motor connector No (CNMF1) fully inserted?

Replace the indoor control board.

Yes Is the voltage within the No normal range?

Check the power supply.

Measure the voltage at the indoor control board.

15VDC (same with the voltage between fan connector 5 (+) and 4(-)) 1 - 6.5VDC (same with the voltage between fan connector 6 (+) and 4(-)) [Values for Vsp are the values that are measured with the fan motor in operation.

Vsp is 0V when the fan motor is stopped.]

Power supply voltage

310 - 340VDC (same with the voltage between fan connector 1 (+) and 4(-)) VDC

Check the fan motor position thermistor signal.

Get the motor to make a full rotation or more, and measure the voltage at the test point VFG.

(same with the voltage between fan connector 7 (+) and 4(-))

Replace the indoor control board.

Yes

No Replace the motor.

Are 0VDC and 15VDC displayed alternately?

(21)

7-3. Setting of address switch

Make sure that power source is turning off.

1)

* It is not necessary setting address in case of using unit remote controller.

2)

Refer to install manual of outdoor unit, operate the address setting.

3)

Address " 3 " setting is composed SW11 " 3 " and SW12 " 0 " . Address " 25 " setting is composed SW11 " 5 " and SW12 " 2 " .

Indoor unit do not run without address setting in field.

Incase using network remote controller, address is set by rotary switches.(SW11,SW12)

Indoor unit address setting rule is different by each field work.

Setting the address is combination of SW11(1st digit address setting) and SW12(2nd digit address setting).

SW22

01

234

97856

AB C D EF

01

2 34 567 8 9

01

2 34 567 8 9

Indoor unit control board

SW2SW1SW4SW3

SW21SW12SW14SW11

(22)

SWE SW22 SW21

SW4 SW3

SW2 SW1

Models

Symbol Silk display

Main power source Transmission power source

LED operation under normal state

At applying main power source (indoor unit 200V) Lighting At receiving M-NET transmission power source Lighting LED1

LED2

PEFY-P40VMHS-E

PEFY-P50VMHS-E

PEFY-P63VMHS-E

PEFY-P71VMHS-E

PEFY-P80VMHS-E

PEFY-P100VMHS-E

PEFY-P125VMHS-E

PEFY-P140VMHS-E

ON

1 2 3 4 5 6 7 8 9 10

The figure at left shows that the switches 1 through 5 are set to ON and 6 through 10 are set to OFF.

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6 ON

1 2 3 4 5 6 7 8 9 10 ON

1 2 3 4 5 6

ON

1 2 3 4 ON

1 2 3 4 5 6 7 8

ON

1

7-4. Setting of Dip-switch (at delivery)

7-5. Function the LED of the indoor unit service board

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Fixing screws

8 DISASSEMBLY PROCEDURE

1.Removing the control box cover

(1) Remove the fixing screws (three) of the control box (A), and remove the cover.(Fig.1)

*At this stage, the following servicing is possible. (Fig.2) 1 Operation and check of the switches (listed below) which

are on the control board.

• Dip switch SW1 · · · Function change

• Dip switch SW2 · · · Capacity code setting

• Dip switch SW3 · · · Function change

• Dip switch SW4 · · · Model code setting

• Dip switch SW21 · · · Static pressure setting

• Dip switch SW22 · · · Function setting

• Rotary switches SW11, 12 · · · Address setting

• Rotary switch SW14 · · · Branch port setting 2 Connection check of the lead wires (listed below) which are

connected to the controller board.

• Power supply lead wire.

• Network remote contoller transmission lead wire.

• Fan motor lead wire.

• LEV lead wire

• Intake air sensor lead wire

• Liquid piping sensor lead wire

• Gas piping sensor lead wire (• Drain pump lead wire) (• Drain sensor lead wire) 3 Control board exchange 4 Condenser exchange 5 Fuse (Fuse holder) exchange 6 Relay exchange

7 Intake air sensor exchange

( ):Optional parts

8 Power supply terminal bed exchange 9 Transmission terminal bed exchange x 2

8-1. CONTROL BOX

Be careful on removing heavy parts.

Fig.1

Fig.2

FIGURES

OPERATING PROCEDURE

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Connector CNMF1 Fig.1

Fig.2

Fig.3

8-2. FAN and FAN MOTOR

FIGURES OPERATING PROCEDURE

1. Remove the control box cover according to the procedure in section 8-1. CONTROL BOX.

2. Removing the fan motor cable

(1) Disconnect the connector (CNMF1) from the control board.

(2) Remove the cable through the rubber bush.

3. Removing the bottom plate

(2) Pull out the fan motor in the direction of the arrow.

(1) Remove the fifteen fixing screws on the bottom plate to remove it.

4. Removing the fan case

(1) Remove the eight fixing screws on the fan case to remove it.

5. Removing the fan and fan motor

Exercise caution when removing heavy parts.

(1) Remove the two fixing screws and attachment on the fan motor.

Be careful on removing heavy parts.

(25)

Fig.4

Fig.5

FIGURES OPERATING PROCEDURE

6. Precautions for reinstalling the removed motor in its original position

(1) P40-80

Fix the motor in place so that the stamp printed on the motor faces front when viewed from the air inlet. (Fig.4)

(2) P100-140

Fix the motor in place so that the protruding portion on the motor and the stopper of the motor leg are positioned as shown in Fig. 5.

Be careful on removing heavy parts.

Viewed from left Stamp

Protruding portion

Stopper

(26)

(A)

LEV

Fixing screws

Thermister

8-3. LEV,THERMISTOR (Liquid/Gas piping temperature detection)

1.Removing the LEV.

(1) Remove the control box cover with procedure 8-1.

(2) Remove the fixing screws (five) of the heat exchanger cover (A),and remove the cover (A).(Fig.1)

(3) Remove the LEV driving motor.(Fig.2)

2.Removing the thermistors.

(1) Remove the thermistors from the thermistor holders which are installed on the piping.(Fig.3)

(liquid piping :large piping , gas piping :small piping)

Fig.1

Fig.2

Fig.3

Be careful on removing heavy parts.

FIGURES

OPERATING PROCEDURE

(27)

Bottom plate

Drainpan

Fixing screws Cover(A)

Cover(B)

8-4. HEAT EXCHANGER

1.Removing the heat exchanger.

(1) Remove the heat exchanger cover with procedure 8-3-1.

(2) Remove the bottom plate which is air outlet side. (fixing screws : twelve) (Fig.1)

(3) Remove the drainpan.(Fig.2) (4) Remove the cover (A), (B).

(fixing screws : two x 2)(Fig.3)

Fig.1

Fig.2

Fig.3

Be careful on removing heavy parts.

FIGURES

OPERATING PROCEDURE

(28)

Fixing screws

Fixing screws

Fixing screws Maintenance cover (5) Remove the maintenance cover. (fixing screws : four) (Fig.5)

(6) Remove the heat exchanger. (fixing screws : four) (Fig.4,6)

*Removerd heat exchanger is as shown Fig.7

Fig.4

Fig.5

Fig.6

Fig.7

Be careful on removing heavy parts.

FIGURES

OPERATING PROCEDURE

(29)

8-5. CONTROL BOX INSIDE LAYOUT

Power source

terminal bed Transmission terminal bed AC reactor

Diode bridge

(30)

8-6. SENSOR POSITION

Liquid sensor Liquid sensor

Liquid sensor Gas sensor

Liquid sensor Gas sensor

Gas sensor

Gas sensor Liquid sensor Gas sensor PEFY-P40,50,63VMHS-E

PEFY-P125VMHS-E PEFY-P71,80VMHS-E

PEFY-P140VMHS-E PEFY-P100VMHS-E

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Referências

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