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C O N T E N T S
2 0 1 0 Customer Service 3 Compression Machines 8 Concrete 36 Aggregates 106 Sieves 132 Soils 142 Asphalt 186 Laboratory Equipment 208 Index Product Number 252 Standards 256 Products 258 www.FORNEYonline.comPrices and Up-to-date
Specifi cations
+724 346 7400 +800 367 6397
International Help
Factory Engineers Sales and Service
ARTBA American Road & Transportation Builders Association, www.artba.org
ANSI American National Standards Institute, www.ansi.org
AREMA The American Railway Engineering and Maintenance-of-Way Association
www.arema.org
ASCC American Society of Concrete Contractors, www.ascconline.org
ASCE American Society of Civil Engineers, www.asce.org
ASTM American Society for Testing and Materials, www.astm.org
BSI British Standards Institution, www.bsigroup.com
CSA Canadian Standards Association, www.csa.ca
EN European Committee for Standardization
www.cen.eu
FHWA Federal Highway Administration, www.fhwa.dot.gov
NAPA National Asphalt Pavement Association, www.hotmix.org
NCAT National Center for Asphalt Technology
www.eng.auburn.edu/center/ncat
NCMA National Concrete Masonry Association, www.ncma.org
NPCA National Precast Concrete Association, www.precast.org
NRMCA National Ready Mix Concrete Association, www.nrmca.org
Making
world
safer
a
place
the
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FORNEY
making it easy
making it personal
I N T E R N A T I O N A L +724 346 7400 +800 367 63978:00 a.m. to 5:00 p.m. Eastern Standard Time
U S A
+724 346 7400 +800 367 6397
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F A X +724 346 7408 +866 836 7639 E M A I L sales@FORNEYonline.com W E B www.FORNEYonline.com
+724 346 7
+800 36
French or Arabic. The experts at FORNEY can help you — whether you are buying one item or setting up an entire laboratory. FORNEY International Account Execs, Agents and Engineers understand the products used to test heavy construction materials; they understand the specifi cations and standards you need to meet; and they understand all the requirements surrounding international transactions.
FORNEY has authorized distributors around the world to ensure your purchase is a smooth and trouble-free transaction.
Credit Buy
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NEYonline.com
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Customers with approved credit can use Purchase Orders. For a creditapplication form, contact FORNEY Accounting at +724 346 7400 or +800 367 6397.
FORNEY Direct Sales People
Across the USA and throughout the world, the FORNEY Direct Sales network of Account Execs and Agents provides product and service information and purchasing help face-to-face. To fi nd the Account Exec for your area, phone +724 346 7400 or +800 367 6397.
Website
FORNEY’s website www.FORNEYonline.com offers online purchasing 24 hours a day, 7 days a week.
you after your purchase and keep you informed of industry changes. Many of our Account Exec/Customer relationships go back 25 years, and are highly valued by all parties. Phone our Sales Department at +724 346 7400 or +800 367 6397 for details about your local Account Exec.
Factory-Based Technical Support
FORNEY’s staff of engineers—and professionals of all types—have the formal qualifi cations and hands-on experience to give you confi dence with your purchase decisions. These men and women are intimately involved with the manufacture and distribution of all FORNEY products. Many are recognized industry experts. Our quality staff and comprehensive manufacturing records are your assurance of fi rst-rate service. FORNEY equipment is built to last a lifetime —as are our Account Exec/Customer relationships.
Factory-Based Sales Department
The FORNEY Sales Dept are trained professionals who will advise you through complex federal and state regulations, detailed information about all testing
7
Field Service Network
The FORNEY Field Service Network of independent professionals is ready to meet your on-site technical needs—repairs, service or calibration. We personally train and certify at our factory in Hermitage, PA.
Repair Service
FORNEY’s factory-based technical support team will rapidly diagnose your problem and provide economical repair options. We will talk you through a repair you can do yourself, refer you to your local Field Service Engineer, or recommend a factory-based repair or upgrade. We also coordinate all details of shipping, insurance, parts delivery and scheduling to minimize your downtime. FORNEY safeguards your warranty protection!
Overnight Delivery
Emergencies demand fast repair. The FORNEY Service Network knows how deadly downtime is for laboratories and construction sites. That’s why we offer overnight parts delivery. Simply contact us Monday through Friday, by 1:00 p.m. Eastern Standard Time, +724 346 7400 or +800 367 6397, and you’ll have your request by the next business day. And it is not only for spare parts!
Warranty
Quality FORNEY machines and equipment are built to last a lifetime and come with a full warranty. Contact our Customer Service Department for details. We ensure proper equipment installation, recommend maintenance schedules, and operate according to manual instructions.
C O M P R E S S I O N
F L E X U R E
T E N S I O N
FORNEY Headquarters, Seven Fields, PA FORNEY Machine Brochure, 1950s
Reliability is the foundation of our reputation and our leadership. FORNEY’s policy of uncompromising quality has sustained civil engineering projects around the world.
The FORNEY name “defi nes” the testing industry. Working with DOTs, universities and government regulators, FORNEY designed all the major developments in the industry.
First to introduce:
• Frame rigidity for repeatable data and machine life • Exceed ACI requirements
• Service-free valve system • Full 3-year Warranty • Constant customer support
FORNEY is headquartered in Seven Fields, PA, USA with sales and service networks worldwide.
FORNEY is the leading designer and
manufacturer of equipment for the Construction Materials Testing industry (CMT). Constant research and constant innovation since the 1950s is the basis of our leadership.
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A Machine for all
Specimens
Concrete must be tested at every step of the construction process—from
mix design to core sampling – all defi ned by ASTM, AASHTO, BS and EN.
Most tests are performed on hardened concrete cubes and cylinders. There
is a FORNEY testing machine for every type of specimen. Choose from our
Range of machines or work with our engineers to design one
for your unique application.
C Y L I N D E R S C U B E S B E A M S B R I C K S B L O C K S PAV E R S C A B L E S R E B A R S B R I Q U E T T E S FA S T E N E R S F L AT S S T R A N D S
C I V I L E N G I N E E R S
S TAT E D O Ts
U N I V E R S I T I E S
P R I VAT E L A B S
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Repeatable and precise results
Frames that exceed ACI requirements coupled with sophisticated machine design ensure continued and repeatable results over years and years of use.
Safety of Men and Machines
The safety of all lab technicians and service person-nel is paramount. A FORNEY machine is designed with the operator in mind—novice or experienced, male or female.
Easy to use
Ergonomic design and thoughtful details ensure easy testing, even for new operators. Accessibility to frequently maintained parts ensures faster servicing, often eliminating the need for outside service contractors.
Customer Support
At all levels of ownership, a FORNEY customer is supported with 24-hour troubleshooting advice, starting with FORNEY’s trained and experienced sales professionals. Modern computer systems keep the global network in touch and working smoothly. Professionals need downloadable instruction manuals, shipment tracking and solid technical advice.
Capacity
in Compression Cylinder
lbf kN
2x4"
Values in psi (MPa)
3x6"
Values in psi (MPa)
4x8"
Values in psi (MPa)
6x12"
Values in psi (MPa)
Best Seller 250,000 1,112 32,813 (226) 14,583 (100) 19,894 (137) 8,842 (61) Standard Series 300,000 1,334 32,813 (226) 14,583 (100) 28,488 (196) 10,610 (73) 400,000 1,779 32,813 (226) 14,583 (100) 28,488 (196) 14,147 (97) 500,000 2,224 32,813 (226) 14,583 (100) 28,488 (196) 17,683 (121) 600,000 2,668 32,813 (226) 14,583 (100) 28,488 (196) 21,220 (146) 700,000 3,113 32,813 (226) 14,583 (100) 28,488 (196) 24,757 (170) Premium Series 300,000 1,334 32,813 (226) 14,583 (100) 28,488 (196) 10,610 (73) 400,000 1,779 32,813 (226) 14,583 (100) 28,488 (196) 14,147 (97) 500,000 2,224 32,813 (226) 14,583 (100) 28,488 (196) 17,683 (121) 600,000 2,668 32,813 (226) 14,583 (100) 28,488 (196) 21,220 (146) 700,000 3,113 32,813 (226) 14,583 (100) 28,488 (196) 24,757 (170) Beam Testers 30,000 133 9,549 (65) 4,244 (29) 2,387 (16) — Block Testers 450,000 2,000 32,813 (226) 14,583 (100) 28,488 (196) 14,147 (97) 500,000 2,224 32,813 (226) 14,583 (100) 28,488 (196) 17,683 (121) 600,000 2,668 32,813 (226) 14,583 (100) 28,488 (196) 21,220 (146) High Capacity Testers 400,000 1,779 32,813 (226) 14,583 (100) 28,488 (196) 14,147 (97) 600,000 2,669 32,813 (226) 14,583 (100) 28,488 (196) 21,220 (146) 800,000 3,600 32,813 (226) 14,583 (100) 63,643 (438) 28,298 (195) 1,000,000 4,500 32,813 (226) 14,583 (100) 79,554 (548) 35,373 (243) 1,500,000 6,700 32,813 (226) 14,583 (100) 107,823 (743) 47,942 (330)
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Part
Cube Brick Beams Blocks
2"
Values in psi (MPa)
6"
Values in psi (MPa)
8"
Values in psi (MPa)
2x4x8"
Values in psi (MPa)
6x6x20"
Values in psi (MPa)
Single
Values in psi (MPa)
In Prism
Values in psi (MPa)
25,772 (118) 6,944 (48) 3,906 (27) 7,812 (53) 208 (1.434) — — F-25EX 25,772 (118) 8,333 (57) 4,687 (32) 9,375 (64) 250 (1.723) — — F-30EX 25,772 (118) 9,944 (68) 6,250 (43) 9,375 (64) 333 (2.295) — — F-40EX 25,772 (118) 9,944 (68) 7,812 (53) 9,375 (64) 416 (2.868) — — F-50EX 25,772 (118) 9,944 (68) 9,375 (64) 9,375 (64) 500 (3.447) — — F-60EX 25,772 (118) 9,944 (68) 10,937 (75) 9,375 (64) 583 (4.019) — — F-70EX 25,772 (118) 8,333 (57) 4,687 (32) 9,375 (64) 250 (1.723) — — FX-300 25,772 (118) 9,944 (68) 6,250 (43) 9,375 (64) 333 (2.295) — — FX-400 25,772 (118) 9,944 (68) 7,812 (53) 9,375 (64) 416 (2.868) — — FX-500 25,772 (118) 9,944 (68) 9,375 (64) 9,375 (64) 500 (3.447) — — FX-600 25,772 (118) 9,944 (68) 10,937 (75) 9,375 (64) 583 (4.019) — — FX-700 7,500 (51) — — — 25 (0.172) — — LA-270 25,772 (118) 8,333 (57) — 9,375 (64) 333 (2.295) 2,083 (14) — F-401 25,772 (118) 9,944 (68) — 9,375 (64) 416 (2.868) 3,906 (26) 3,906 (26) F-502 25,772 (118) 9,944 (68) — 9,375 (64) 500 (3.447) 4,687 (32) 4,687 (32) F-602 25,772 (118) 8,333 (57) — 9,375 (64) 333 (2.295) 2,083 (14) — LT-704 25,772 (118) 9,944 (68) — 9,375 (64) 500 (3.447) 4,687 (32) — LT-706 25,772 (118) 9,944 (68) 12,500 (86) 9,375 (64) 500 (3.447) 6,250 (43) — LT-708 25,772 (118) 9,944 (68) 15,625 (107) 9,375 (64) 500 (3.447) 7,812 (53) — LT-710 25,772 (118) 9,944 (68) 21,177 (146) 9,375 (64) 500 (3.447) 11,718 (80) — LT-715
BUILT FOR PRECISION
The load frame of the F-25EX is manufactured from structural steel angles with top and bottom crossheads of solid steel plate. The hydraulic cylinder assembly is mounted to the top crosshead, with force being applied in a downward direction. This design eliminates buildup of foreign material around the piston cylinder area. The machine has a 6 inch diameter power piston. Hydraulic pressure is supplied to the power piston assembly by a two-stage pump. The hydraulic control system is comprised of a single control valve.
GREAT FOR FIELD OR LAB USE
The F-25EX is designed to be placed on a fl oor, used in the fi eld, or it can be bolted to a benchtop. As a Field Model, the F-25EX is compact, extremely rugged, and portable. It’s an excellent choice for testing at the jobsite.
The Best Seller becomes a Laboratory Model when the optional stand is added. The stand raises the controls to an ergonomic operating level. The base of the stand has bolt holes for fl oor mounting.
CYLINDER SPLITTING ASSEMBLY
This test, also known as the Brazilian cylinder splitting test, is performed with the cylinder placed on its side.
CUBE
The F-25EX is used to test cylinders and cubes, as well as other specimens.
LABORATORY MODEL
F-25EX morphs into a Laboratory Machine with the addition of an optional stand. The base has bolt holes for floor mounting.
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Best
Seller
DESIGNED FOR USERS
FORNEY designs machines for effi ciency and easy operation. The F-25EX’s load readout, hydraulic pump and control valve are directly connected to the compression unit. Troubleshoot-ing is simple, allowTroubleshoot-ing the machine to be in continuous use, important in maintaining productivity. The machine’s single unit design permits easy installation and provides portability without disassembling of hydraulic or electrical components. EASY-CHANGE ACCESSORY SYSTEM The F-25EX comes ready-to-go, equipped to test 6x12 inch cylinders. F-25EX (and all the other FORNEY machines) can also be used to test many different samples. With the FORNEY original Easy-Change Accessory System, production levels stay high — saving time, saving money. Shown here on an F-25EX. It can be used on any machine.
Y y
F-25EX, THE BEST SELLER
Field Model, also known as Floor Model
These rugged machines are extremely versatile. FORNEY knows the
way customers use testing machines. The
F-25EX is easy to learn.
the world’s
most popular
machine
STAND
The heavy-duty optional stand is used for mounting the F-25EX at a convenient working height.
Premium
FX Series
The Premium testers have additional features that make them quieter, cleaner and safer. They will impress your customers and they are ideal for corporate labs.
Premium Features Clean, Quiet and Safe
• Enclosed daylight opening and hydraulic piston • Piston over-extension limit switch
• Two Sturdy Fragment Guard Doors with see through Lexan® inserts for superior dust control
Comfortable operation
• Digital arm adjusts to eye level of operator
• Platen and control valve placed for operator comfort • Writing shelf and separate document holder Easy to Calibrate & Maintain
• FORNEY original Easy-Change Accessory System • Removable front and side panels
• Quick release transducer
• The sophisticated oil system makes it easy to change and monitor oil level, temperature, fi lters and drain valve.
PREMIUM COMPRESSION MACHINE F-250FX
This FX machine is a premium machine for compression testing. The platen and control valve are ergonomically placed for operator comfort and the writing shelf and document holder add convenience. Pump reservoir and drain valve are enclosed within the base. Includes drain valve, site glass, fi lter, piston over-extension limit switch, solid see-through fragment doors, enclosed and
CENTERING BLOCK OPTION
3-year
bumper-to-bumper
warranty worldwide
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Standard
&
Premium
Testers
Standard EX SeriesThis Series features basic, rugged, time-proven design. These machines provide excellent value. They are ideal for concrete producers, private laboratories and use at the jobsite. Designed for economy, they are the standard around the world.
Standard and Premium Testers are designed by FORNEY, built by
FORNEY and are sold directly from FORNEY. No matter the job,
no matter the budget, these testers exceed regulation standards.
They are ideal for the general lab because of their versatility.
Standard Features
• Frame is manufactured from solid steel into a one-piece, welded unit that exceeds ACI 363R recommendations. Steel fragment guard doors • High Pressure Safety valve
• Hydraulic power piston assembly is bolted to the bottom of the load frame with force applied in upward direction
• The FORNEY original Easy-Change accessory holding system
• 24-month warranty on all metal parts, 12-month warranty on electronics and hydraulics
• ¾ horsepower pump and electrics available 110/220 VAC
se of their versatility.
STANDARD COMPRESSION MACHINE F-30EX
EX Series machines are economical, rugged, accurate and dependable. This F-30EX has a 300,000 lbf capacity frame and the 2-channel Co-Pilot Digital Indicator.
2,224 kN
600,000 lbf
2,668 kN
BS1610, 1881 CARRIER BRACKET BLOCK TESTER F-502This extended frame machine tests one or two blocks in prism and capable of loading a block to 500,000 lbf (2,224 kN). The carrier bracket moves the platen in and out of the machine.
CARRIER BRACKET
FORNEY Block Testers have solid steel one-piece welded frames.
In addition, it’s important to have suffi cient daylight for the sample;
the Carrier Bracket (moves heavy platen in and out) must be sturdy
and also move smoothly; the Holding Stem must not only move the
platen to the right level, but must also provide complete safety
for the operator. FORNEY Block Testers have all these
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FORNEY manufactures Block Testers to meet three important
standards: ACI, ASTM and FORNEY’s own! FORNEY has been designing
and manufacturing Block Testers for over 50 years and the FORNEY
Series is the largest in the industry.
Block
Testers
BLOCK TESTER F-401
This machine is designed to test full-size single block. It is capable of loading a block to 450,000 lbf (2,000 kN). The holding stem is essential for raising and lowering the block platen.
The FORNEY Beam Tester Series is specifi cally designed to test the fl exure
of beams and the compressive strength of all low-strength specimens.
These machines are versatile and can be confi gured to suit any lab or fi eld
situation. Ideal for testing concrete used in highways and airport runways.
features unique built-in handles. It is the only truly portable Beam Tester in the industry that meets ASTM code.
becomes a Laboratory Model. The controls are at a convenient working height and it is bolted to the fl oor for added stability.
BEAM TESTER – DESKTOP MODEL
BEAM TESTER – LABORATORY MODEL
The Laboratory Model tests beams with either center point or third point loading. It can be used to test many other low-strength specimens using the FORNEY Easy-Change Accessory System.
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Beam
Testers
FORNEY Beam Testers can also be used to test many other low-strength samples such as grout, pavers, cubes and other materials with failure below 30,000 lbf. The large selection of accessories and the FORNEY Easy-Change Accessory System makes accessory changing fast and safe.
and attached to any compression machine. This is an economic solution that covers several compression needs at all at once because one Digital is driving two frames!
BEAM TESTER ACCESSORY MODEL
The Accessory Model is combined with the FORNEY F-25EX testing machine and the exclusive TestPilot Digital Indicator. The TestPilot operates both frames so only one pump and one valve are needed—an economical choice. Combining the Accessory Model Beam Tester with another machine saves time because cylinder and beam accessories can be set up simultaneously—no time is wasted changing platens.
MANUAL BEAM TESTER
This hand-operated pump is ideal for testing in areas where electricity is unavailable.
BEAM TESTER EQUIPPED WITH 2-INCH CUBE ASSEMBLY
A quick and easy change of accessories allows 2-inch cubes to be tested—the Beam Tester’s lower capacity is ideal for tests on mortar cubes as well as other low-strength samples.
L ESTER t l b B A T w m D b o c M m a s c
The FORNEY Universal Testing Machines are dual purpose, testing
in tension or compression. Ideal for rebar.
FORNEY designs and builds these machines assuring you of
single-source responsibility and virtually maintenance free operation. All FORNEY
Universal Testing Machines exceed ASTM and ACI specifi cations for frame
rigidity and are backed by FORNEY technical support services.
UNIVERSAL TESTER LT-920
With a capacity of 400,000 lbf in compression and 200,000 lbf in tension (1,800 and 900 kN), this machine can pull rebar up to 35 mm diameter. The separate console provides protection from vibration and houses sophisticated equipment.
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FORNEY’s load frame delivers superior distortion resistance and testing
accuracy. That’s because we use a solid welded steel frame—no tie rods
to come loose or out of alignment.
Versatile Combination
When paired with the 4-Channel TestPilot Digital Indicator, all FORNEY
Universal Testers measure:
• Force (to full capacity)
• Vertical Displacement
• Horizontal Displacement
• Force (in low range)
Universal
Testers
GRIPPERS
FORNEY Universal Testers pull a large variety of samples, such as this one-inch-diameter rebar (size: No.8). FORNEY builds Universal Testers that can pull rebar in the ASTM range of No. 3 to No. 18.
UNIVERSAL TESTER LT-950
A real laboratory powerhouse, the LT-950 has a capacity of 400,000 lbf in both tension and compression. It is equipped with Hydraulic Grips for Civil Engineeriing and Hydraulic Grips for Metallurgical use.
Capacity Max. Mat'l Size (Daylight) Tension Values in lbf (kN) Compression Values in lbf (kN) Tension Values in inches (cm) Compression Values in inches (cm)
Cement Briquette & Cube Tester Flats & Rounds .75in (19mm)
20,000 (90)
60,000 (270)
Optional 6 dia x 22 height (15.3 dia x 55.9 height)
Cylinders, 2in Cube, Flexural Flats & Rounds 0.79in (20mm)
60,000 (270) 60,000 (270) 2.25 x 1 x 30 (5.7 x 2.5 x 76.2) 6 dia x 19 height (15.3 dia x 48.3 height)
Rebar Tester up to 1.25in (32mm) Manual Grip 120,000 (533) 120,000 (533) 14 to 32.5 (35.6 to 82.6) 6 dia x 28.9 height (15.3 dia x 73.3 height)
Rebar Tester up to 1.4in (35mm) Manual Grip 200,000 (900) 400,000 (1,800) 3 x 1 x 22 (7.6 x 2.5 x 55.9) 12 x 18 x 18.5 (30.5 x 45.7 x 47)
Rebar Tester up to 1.4in (35mm) Hydraulic Grip 200,000 (900) 400,000 (1,800) 3 x 1 x 22 (7.6 x 2.5 x 55.9) 12 x 18 x 18.5 (30.5 x 45.7 x 47)
Civil Engineering Applications Hydraulic Grip 400,000 (1,800) 400,000 (1,800) 4 x 1 x 21 (10.2 x 2.5 x 53.3) 12 x 18 x 18.375 (30.5 x 45.7 x 46.7) Metallurgical Applications Hydraulic Grip 400,000 (1,800) 400,000 (1,800) 4 x 1 x 23 (10.2 x 2.5 x 58.4) 12 x 18 x 21.5 (30.5 x 45.7 x 54.5) Metallurgical Applications Hydraulic Grip 600,000 (2,700) 600,000 (2,700) 4 x 2 x 28 (10.2 x 5.1 x 71.1) 12 x 18 x 21.5 (30.5 x 45.7 x 54.5)
Civil Engineering Applications Hydraulic Grip 600,000 (2,700) 600,000 (2,700) 4 x 2 x 27 (10.2 x 5.1 x 68.6) 12 x 18 x 27 (30.5 x 45.7 x 68.6)
27 724 346 7400 • 800 367 6397 Rebar Horiz. Opening Values in inches (cm) Lower Platen Values in inches2 (cm2) Crosshead Adjustment
Values in in/min (cm/min)
Frame Dimensions Values in inches (cm) Remarks Product Number Optional 12.5 (31.8) 33.2 (214.2) Manual 41.6 x 28 x 68.5 (106 x 71 x 174) A, C LT-31 No. 3 - 6 10 - 20mm 15 (38.1) 33.2 (214.2) Elect. 7.5 (Elect. 19.1) 28.3 x 22 x 68 (72 x 56 x 173) A, B LT-60 No. 3 - 10 10 - 32mm 21 (53.3) 33.2 (214.2) Elect. 5.25 (Elect. 13.3) 36 x 26 x 94 (91.4 x 66.0 x 238.8) B LT-120 No. 3 - 11 10 - 35mm 13 (33) 248.6 (1,604) Hyd. 8 (Hyd. 20.3) 34.5 x 18 x 95 (88 x 46 x 241) B, D, E LT-900 No. 3 - 11 10 - 35mm 13 (33) 248.6 (1,604) Hyd. 8 (Hyd. 20.3) 34.5 x 18 x 95 (88 x 46 x 241) B, D, E LT-920 No. 3 - 14 10 - 45mm 13.25 (33.7) 243.8 (1,573) Hyd. 8 (Hyd. 20.3) 44 x 26 x 113 (112 x 66 x 287) B LT-950 No. 3 - 11 10 - 35mm 13.25 (33.7) 243.8 (1,573) Hyd. 8 (Hyd. 20.3) 44 x 26 x 120 (112 x 66 x 305) B, D, E LT-951 No. 3 - 18 10 - 55mm 13 (33) 243.8 (1,573) Hyd. 8 (Hyd. 20.3) 40 x 30 x 125 (119 x 76 x 318) B, D, E LT-1000 No. 3 - 18 10 - 55mm 13 (33) 243.8 (1,573) Hyd. 8 (Hyd. 20.3) 40 x 30 x 136 (119 x 76 x 345) B LT-1000 Notes:
A Daylight without optional upper platen B Two piece testing machine
console is 45.5 x 46.5 x 62" (116 x 118 x 157 cm) 1,900 lbs (862 kg)
C One piece testing machine D Lower platen optional
Pipe Tester Kits
Capacity Product 300 – 30,000 lbf PT-0015 600 – 60,000 lbf PT-0030 1000 – 100,000 lbf PT-0050 1500 – 150,000 lbf PT-0100 2000 – 200,000 lbf PT-0150 3000 – 300,000 lbf PT-0200 4000 – 400,000 lbf PT-0250 5000 – 500,000 lbf PT-00715The FORNEY Pipe Tester Kit is the control unit for a test frame.
The Kit, plus a Frame which is often constructed by the customer
himself, becomes a complete Tester.
Pipe
Testers
PIPE TESTER FRAME
FORNEY manufactures a Pipe Tester frame to any requirement and customers often make their own.
PIPE TESTER KIT
The Pipe Tester Kit consists of a steel weatherproof cabinet which houses the digital indicator, ¾ hp pump and 5-gallon reservoir. Included with all kits are hydraulic ram and hoses and mounting cylinders. Lower capacity machines typically use a single ram, but a double ram is generally used for capacities of 200,000 lbf and higher. This pipe tester kit is easy to retrofi t.
30,000 to 500,000 lbf
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The FORNEY High Capacity Series was specifi cally designed for
research and production testing of high-strength materials. Available
in two frame types, both have the highest level of rigidity which will
virtually eliminate frame elongation as a test parameter. They are ideal
for research labs.
HIGH CAPACITY TESTER LT-704
The four post design allows a variety of sample sizes and shapes to be tested and has the fl exibility to test blocks in prism as well as specimens of unusual height. The posts are made of High Grade Steel. It is designed for fl oor level installation, eliminating the need for costly pit foundations. The four-post frame is open on all sides for specimen inspection and easy cleanup. The compression platen is positioned waist high to make loading of heavy specimens easier for a single operator.
High Capacity
Testers
HIGH CAPACITY TESTER LT-806
This machine features a distortion-resistant load frame which has solid steel crossheads welded to solid steel side members, forming a massive one-piece load frame. All the load frames in this series are open front and rear for quick loading and unloading of test specimens. The platen is conveniently positioned waist high and safety metal mesh doors ensure operator safety.
1,500,000 lbf
CREEP TESTER
This custom designed 100,000 lbf capacity tester was designed to hold fi ve 6x12 inch cylinders stacked longitudinally. The FORNEY design, with a range of 22,500 to 100,000 lbf, closely simulates the anticipated loading age conditions so that accurate long-term measurements can be recorded. Deformation of the cylinders is monitored throughout the test via a mechanical bourdon type gauge.
Tie Tester for prestressed concrete railroad ties. Note the separate loading mechanism.
SPEEDLOADER – ROTARY
For production-line speediness, the Rotary Speedloader allows the operator to load a specimen while the current specimen is being tested. Designed to be used with the FX Series and the unique FORNEY Beer Mug (See page 76)
HIGH PRODUCTION TEST CELL
This FORNEY innovation facilitates speedy testing of samples and automated removal of debris—perfect for the facility where high productivity is a primary focus.
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Special
Testers
FORNEY engineers will adapt any machine to meet a specifi c need.
Working with professionals in Civil Engineering, DOTs, Univeristies,
Manufacturing Sectors and Government Agencies, creative yet practical
and cost effective solutions to complex problems happen every day.
REBAR WITH T-CAP TESTER
This custom designed machine was adapted from a FORNEY Universal Tester with Extended Frame in order to test Rebar with T-Caps in tension. Working with a customer, the FORNEY engineers knew from the start that maintaining frame rigidity would be extremely important. Taking a normal frame and doubling its overall height requires more than simply stretching the drawings—a host of calculations goes into creation of a custom-designed machine.
R-VALUE (STABILOMETER) TESTER
This custom designed 60,000 lbf capacity tester was specifi cally designed with larger-than-standard opening to accommodate a Stabilometer. It is an economical solution to a common need.
DR500
Automatic Systems
Analog Gauges
EN 12390-3 679 12390-5 1340:4 12390-6
DR500
The DR500 has a six-digit display and one channel. A tough and sturdy unit, easy to learn.
ANALOG GAUGE
For site conditions too harsh for electricity.
AUTOMATIC CONTROLLER
This Tester is shown with the FORNEY Automat-ic mounted directly to the machine frame. It runs automatically from the beginning of the test until specimen failure. Results are viewed on screen or they can be downloaded via RS232.
Automatic Systems
FORNEY Automatic Systems allow true “one touch” operation. Settings are entered on the keypad or on a PC. The testing machine takes over and runs the test, automatically calculating the results at the end. Each test is the same. Automatic repeatability really does give MORE accurate testing and data management than a human operator.
DR500
• Easy to Use • Economical
The DR500 is famous for its stable, drift-free readout and accurate calibration. The single-channel, 6-digit display offers a 16-point calibration feature. Accurate: ±0.5% from 1% to full capacity. The DR500 will display live load with peak load captured at the end of each test.
Analog Gauges
Many test sites are too harsh for electric digitals. FORNEY has analog gauges in single and dual-gauge versions with capacities to match the Testers.
Remember that older compression frames can be
retrofi tted with any new, up-to-date digital indicator.
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FORNEY has a digital indicator for every application and price range.
Options range from simple function, easy-to-use “black box” types to
sophisticated PC-based digital systems.
Digitals
TESTPILOT
FORNEY’s most versatile. Four channels allow two machine frames to be run with one digital. It’s ideal for retrofi tting to your existing frame or when using a combo.
CO-PILOT
Two channels and easy operation. Great for a lab that needs precision, but wants to keep an eye on budget.
PLUG & PLAY
FORNEY’s Co-Pilot and TestPilot are sophisticated instruments, yet easy to use. The Power Connector, Computer Connector (RS232), LVDT and Transducer are all conveniently located.
TestPilot
• Two Load Channels and Two Strain Channels • Multiple Language Options
• Download to a printer or to any PC
The TestPilot is a four-channel system that includes two selectable load channels to capture load data from one or two load frames; and two additional channels to capture data for strain and/or displacement commonly used when collecting data from compressometers or extensometers or other LVDTs.
Co-Pilot
• Two Load Channels • English and Spanish
• Download to a printer or to any PC
The Co-Pilot has the same look and feel as the TestPilot and it is a good choice for those who prefer to keep it simple. It has all the features needed for everyday testing.
Test Pilot Co-Pilot DR500 Analog Gauge Part Number TA-1253 TA-1252 TA-1248 —
No. of Load Channels 2 2 1 —
No. of Encoder Channels 0 0 0 —
No. of Strain Channel 2 0 0 —
Load Units lb kN kg Yes Yes Yes Yes Yes Yes Yes — — — — —
Load Rate Units
Numerical and Rate Deviation
Graphical Display Yes - Lb/min — Kg/sec Lb/sec Kn/sec Yes Yes Yes Yes Yes Yes — — — — — — Stress Units psi (Lb/in2) MPa (N/mm2) Ksc (Kg/cm2) Yes Yes Yes — — — — — — — — —
Stress Rate Units
Numerical and Rate Deviation Graphical Display — — — psi/sec Kg/cm2/sec MPa/sec Yes Yes Yes — — — — — — — — —
Display Peak Load Yes Yes Yes Yes
Display Peak Stress Yes — — —
Display Load Resolution Selectable Selectable
Selectable at
Calibration —
Printer (Serial or Parallel) Download or Print Download or Print — — Display X-Y Graph Yes - Download — — —
Auto Store Yes Yes — —
Tests Stored in Memory 500 500 None — Specimen I.D. Yes - 0-999,999 Yes - 0-999,999 None — Auto-Increment Specimen I.D. Yes - Numeric Yes - Numeric — — Does calculations and has
extra data storage for the
following specimen types —
Cylinder Cube
Beam (center point) Beam (3rd point) Rebar Block Cross-sectional Area Yes Yes Yes Yes Yes Yes Yes — — — — — — — — — — — — — — — — — — — — —
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Test Pilot Co-Pilot DR500 Analog Gauge
Specimen Weight Yes — — —
Specimen Age Yes — — —
Sample Break/Peak Sensitivity
Preset to 50% of Peak Load
Preset to 50%
of Peak Load Fixed —
Print Options Current test Stored tests Selected test X-Y Graph
Send stored tests (RS232)
Yes Yes Yes Yes Yes — — — — Yes — — — — — — — — — —
Print Date/Time Yes Yes — —
Tension Yes — — Yes
Correction Factor (ASTM C39) Yes — — —
Perform Specimen Analysis Yes — — —
Negative Load Display Yes Yes Yes —
Capacity Range 7 Digits 7 Digits
0 - 99,999+0
placeholder Range specifi c
Accuracy 1% - Full Scale +/-.5% 1% - Full Scale +/-.5% 1%-Full Scale +/-.5% 10%-Full Scale+/-1% Linear Correction 5 5 16 — A/D Counts 128,000 128,000 65,000 —
Calibration Units All Available All Available Pounds — Languages English + Spanish English + Spanish English —
Auto Test Reset Yes Yes — —
Function Indicator Lights Yes - 6 Yes - 4 — —
Password Protection Yes Yes — —
Water/dust Resistant Case Yes Yes Yes Yes Simple Operation/Calibration Yes Yes Yes Yes Channel Selection - Easy Yes Yes — — Software Upload Capable Yes Yes — — Numeric Keypad Calibration Yes Yes Yes — Instruction and Calibration Manual
Included Yes Yes Yes Yes
Warranty Period Variable Variable Variable Variable
Power Requirements 100-240 VAC, 47/63Hz (9VDC A 2.0Amps) 100-240 VAC, 47/63Hz (9VDC A 2.0Amps) 85-250VAC, 50/60 Hz, 15VA —
Digital Scale
with Case
ASTM C94 C138 C29 EN 933-8
This fi eld scale incorporates great performance, usability, and reliability in one rugged unit—a heavy-duty unit at a lightweight price! The 110 pound (50kg) capacity and outstanding high resolution—0.01 oz/0.005 lbs/2 g make it fl exible enough for small unit weight measures, concrete cylinder weights and numerous other fi eld uses.
• ASTM C94 requires a fi eld weight measurement with every set of concrete test cylinders. The LA-0467-10 digital fi eld scale meets and/or exceed this standard
• ASTM C138 specifi es concrete unit weight. The LA-0467-10 Digital Field Scale meets and/or exceed this standard
• ASTM C29 specifi es concrete unit weight for aggregates. The LA-0467-10 Digital Field Scale meets and/or exceed this standard.
The LA-0467-10 is completely portable, featuring a compact design, only 2.5 inches thick (6.35 cm). The scale has a tough ABS plastic case with integrated carrying case. It is battery powered with charging and recovering capabilities. It uses a 9V battery (not supplied ) and has a battery life of approx 20 hours. The removable control box has touch key controls with three display modes – lbs/oz.; decimal lbs and kilograms. The control box has a prop to stand it upright and has a hanging hook.
Dimensions: 10.6 in x 15.2 in x 2.2 in (26.9 x 38.6 x 5.6) cm Weight: 7 lb (3.18 kg) Safety: CE ap-proved The manufacturer offers a 90 day replacement and 2 year limited warranty.
Model
Shipping Weight
Product Number
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Fresh Concrete Test Set
ASTM C138 C143 C192 C231 C470 AASHTO T23 T119 T121 T126 T152 BS 1881:107
EN 12350-6 1097-3
Everybody likes to save a little money. Saving time is good, too. This convenient set does both. FORNEY has bundled the apparatus used most frequently for performing tests on fresh concrete together into one set. The set includes: Air Meter, Slump Cone, Slump Cone Funnel, Portable Slump Test Base, Bench Scale (220 lb x 0.1 lb readability), Steel Unit Weight Bucket (.5 ft³/14.1 L), Plastic Cylinder Molds (6 x 12 in, 20 per carton) Tamping Rod, Rubber Hammer, Round Mouth Scoop, Aluminum Straight Edge, Thermometer, (25 °F to 125°F).
Model
Shipping Weight
Product Number
Fresh Concrete Test Set 134 lb (60.9kg) LAG-0050
Parts and Accessories
Product Number
Cyl Mold, 6 x 12 in, Plastic - 20 per case, no lid LA-0211-01
Straight Edge, Aluminum LA-0267
Slump Cone LA-0275
Slump Cone Funnel LA-0275-10
Tamping Rod, 23-1/4 in (59.1 cm) with 5/8 in (15.9 mm) rounded tip LA-0280
Slump Test Base, Portable LA-0286
Hammer, Rubber, 16 oz LA-0291
Scoop, Round Mouth, 38 oz LA-0294
FORNEY Press-Aire™ Meter Kit (Air Meter Kit) LA-0316
ES Scale, 220 lb/100kg, .1 lb/0.5kg LA-0466-10
Steel Unit Weight Bucket, .5 cu ft LA-0505
Thermometer, 25° to 125° F, 5 in (12.7 cm) stem, 1 in dial LA-0535
HTO T23 T119 T121 T126 T152 881:107
Slump Test Set
Portable
ASTM C143 C192 AASHTO T23 T119 T126 BS 1881:102 EN 12350-2FORNEY’s Portable Slump Test Set is used to conduct slump test on fresh concrete at the job site. The compact base unit has an integrted handle with drilled hole to hold the tamping rod in transit. The set includes Slump Cone, Tamping Rod, Slump Test Base and Round Mouth Scoop. Slump Cone Funnel may be ordered separately. Looking for other items that test slump? Slump Cone Funnel may be ordered separately.
Model
Shipping Weight
Product Number
Slump Test Set 22 lb (10.0kg) LAG-0035
Parts and Accessories
Product Number
Slump Cone LA-0275
Tamping Rod, 23-1/4 in (59.1 cm) with 5/8 in (15.9 mm) rounded tip LA-0280
Slump Test Base, Portable LA-0286
Scoop, Round Mouth, 38 oz LA-0294
Slump Cone
ASTM C143 C192 AASHTO T23 T119 T126 BS 1881:102
EN 12350-2
The Slump Test measures slump of freshly-mixed concrete to determine workability. The FOR-NEY Slump Cone’s spun metal construction is seamless and plated to resist rust with handles and feet welded to the body.
Model
Shipping Weight
Product Number
Slump Cone 6 lb (2.7kg) LA-0275
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Slump Test Set
Laboratory
ASTM C143 C192 AASHTO T23 T119 T126 BS 1881:102
EN 12350-2
If you work with concrete, you know the slump test is used more than any other test. This set includes all the essential pieces you need to conduct slump tests on fresh concrete in the lab. The 22 in x 23 in x 3 in inch galvanized material pan is sturdy and resists corrosion. The set includes: Slump Cone, Tamping Rod, Material Pan, Brush and Trowel.
Model Name
Shipping Weight
Product Number
Slump Test Set – Laboratory 23 lb (10.5kg) LAG-0030
Parts and Accessories
Product Number
Trowel, 5 in (12.7 cm) LA-0272
Slump Cone LA-0275
Slump Cone Funnel LA-0275-10
Tamping Rod, 23-1/4 in (59.1 cm) with 5/8 in (15.9 mm) rounded tip LA-0280 Material Pan, 22 x 23 x 3 in, galvanized LA-0285
Stiff Wire Brush LA-0290
Kelly Ball Apparatus
ASTM C360 AASHTO T183 EN 933-8
Used to determine the penetration of a metal ball into freshly mixed concrete as a means of determining the workability. Unit consists of a metal frame, 30 lb (13.6 kg) spherical weight with handle graduated in 1/4 in (6.4 mm) increments.
Model
Shipping Weight
Product Number
SCC J-Ring Test Set
ASTM C1621 C1621M-06 EN 12350-12
Meets ASTM specifi cation C 1621 and C 1621M-06. The Forney J-Ring Test Set contains every-thing you need to determine the ability of SCC mixtures to fl ow around rebar and other reinforc-ing structure. The test can be used in the laboratory or in the fi eld for QC testreinforc-ing. The set features a heavy-duty steel J-Ring and a large, rigid plastic base plate with centering ring decal, a slump cone and straightedge. The base plate is 36 in x 36 in x 3/8 in thick (914 x 914 x 9.5) mm.
Model
Product Number
J-Ring Test Set LAG-3770
Parts and Accessories
Product Number
Slump Cone LA-0275
SCC J-Ring LA-4260
Base plate for SCC spread test LA-4261
Decal for SCC Base Plate LA-4261-01
SCC Segregation Test Set
ASTM C1610 C1610M-06 EN 933-8
The FORNEY Segregation Test Set contains everything needed to determine the potential segregation of coarse aggregate in SCC mixtures. The unit consists of three plastic pipe sections, clamps and collector plate. The weights of the aggregates in the top, middle and bottom thirds are compared, weight difference indicates segregation in the concrete. Dimensions: 12 in x 12 in x 26 in LWH (305 x 305 x 660) mm.
Model
Product Number
SCC Segregation Test Set LAG-3771
Parts and Accessories
Product Number
Digital Scale, 66 lb/ 30 kg x .02 lb/10 g LA-0466-01-01
Screen Tray LA-1090
Segregation Tester Assembly LA-4262
Collector Plate LA-4262-02
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SCC Spread Test
ASTM C1611 C1611M-05 EN 12350-2
The SCC Spread Test Set includes everything you need to determine the fl owability of SCC mixtures according to ASTM C 1611. The slump cone is placed in the center of the base and fi lled with concrete. The cone is then raised, allowing the concrete to spread and the lateral fl ow is measured. The Set includes a slump cone, straightedge and a rigid plastic base plate on which to perform the test. The base plate is 36 in x 36 in x 0.375 in LWH (914 x 914 x 9.5) mm.
Model
Product Number
SCC Spread Test Set LAG-3772
Parts and Accessories
Product Number
Slump Cone LA-0275
Base plate for SCC spread test LA-4261
Decal for SCC Base Plate LA-4261-01
SCC L-Box
The SCC L-Box determines the fl ow rates and passability of self compacting concrete in confi ned spaces. The test box is comprised of concrete reservoir, slide gate, three obstacles and test basin. The dimensions of the L-Box are 31.5 in x 23.6 in x 35.4 in LWH (80 x 60 x 90) cm.
Model
Product Number
SCC Complete
Test Set
ASTM C1611 C1611M-05 C1621 C1621M-06 C1610 C1610M-06 EN 12350-2 12350-12
This test set includes all the equipment to perform three SCC test procedures: the Spread Test, the J-Ring test, and the Column Segregation Test. The Base Plate and Slump Cone conform to ASTM C 1611. The J-Ring meets ASTM C 1621 and C 1621M-06. Included are: Segregation Test Set, Collector Plate, Slump Cone, J-Ring, SCC Plastic Base, and Straightedge. Included are: Base Plate with decal, Slump Cone, Straightedge, Column Segregation Tester Assembly, Collector Plate, J-Ring.
Model
Product Number
SCC Complete Test Set LAG-3774
Parts and Accessories
Product Number
Slump Cone LA-0275
Digital Scale, 66 lb/ 30 kg x .02 lb/10 g LA-0466-01-01
Screen Tray LA-1090
Shovel, Square End LA-1225
SCC J-Ring LA-4260
Base plate for SCC spread test LA-4261
Decal for SCC Base Plate LA-4261-01
Segregation Tester Assembly LA-4262
Collector Plate LA-4262-02
Rubber and Latex Gloves See pages 239 www.FORNEYonline.com 724 346 7400 800 367 6397
45 724 346 7400 • 800 367 6397
Acme Penetrometer
ASTM C403 AASHTO T197 EN 933-8The Acme Penetrometer is used to determine the time of setting of concrete with slump greater than zero by means of penetration resistance on mortar sieved from a concrete mixture. Also used to determine the effects of variables upon the setting and hardening of concrete. Unit includes a cast aluminum base, gear rack mounted force cylinder, 200 lbf (890 N) dial gauge graduated in 2 lbf divisions and a set of six (6) penetration needles in a storage rack allowing multiplication to a maximum 8000 lbf reading. Model Shipping Weight Product Number
Acme Penetrometer 60 lb (27.3kg) LA-4110
Parts and Accessories
Product Number
Penetration Needle set of 6 LA-4133-01
1 in² (645 mm²) end area needle LA-4133-02
1/2 in² (323 mm²) end area needle LA-4133-03
1/4 in.² (161 mm²) end area needle LA-4133-04
1/10 in² (65 mm²) end area needle LA-4133-05
1/20 in² (32 mm²) end area needle LA-4133-06
1/40 in² (16 mm²) end area needle LA-4133-07
Concrete Pocket
Penetrometer
ASTM C403 C780 EN 933-8
Used to test the initial set of concrete mortar in accordance with ASTM C403. Plunger tip area is 1/20 in². Push the plunger into the mortar 1 inch periodically. Resistance in psi is indicated on the scale. Scale range is 0-700 psi. The point of initial set is reached when the penetration value is 500 psi. Penetrometer Foot is a stainless steel disk, 2.70 inch (68.58 mm) diameter.
Model
Shipping Weight
Product Number
Concrete Pocket Penetrometer, Dial Type 2 lb (0.9kg) LA-3301 Concrete Pocket Penetrometer 2 lb (0.9kg) LA-3302 Foot for Pocket Penetrometer 2 lb (0.9kg) LA-3302-01
Press-Aire
™
Meter
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The Press-Aire
™Meter is the industry’s most popular kit for testing entrained air.
Whether going into the Ready Mix truck or coming down the chute, it gives fast
results. Always accurate. The kit contains everything needed to perform the test
and — very importantly — to keep the unit in calibration.
It measures the air content in fresh mix concrete. The test procedure equalizes a
known volume of air in the pressure chamber, with the unknown value of entrained
air in the concrete-fi lled base. The amount of air entrained is then read on the
meter’s gauge as the direct percentage (to the nearest 0.1%) of air entrained in the
concrete. The test is based on Boyle’s law. Also known as “Type B”. See Full
Instruc-tions or refer to ASTM.
The air meter unit consists of 2 main parts: the base (measuring chamber) and the
cover assembly. The cast aluminum base has machine-fl anged rims. The interior
surfaces of the base and surfaces of rims, fl anges and other component parts are
machined to facilitate frequent water clean-up. The unit is designed for easy
disas-sembly in order to replace worn or damaged parts in the fi eld.
Repair Program
The FORNEY Repair Program includes cleaning the vessel by sand-blasting,
re-calibrating the gauge and general cleaning of all parts - for a fl at-rate labor
charge. (Replacement parts are charged at list price.) In fact, the Repair Program
is available for all brands of Air Meter. FORNEY also rebuilds compression
test-ing machines, concrete test hammers, recordtest-ing thermometers, hydraulic pumps,
valves and digital readouts.
The FORNEY Repair Department has a full-time staff of professional repair
per-sonnel with a large inventory of repair parts. Turn-around time is very fast.
Some-times customers prefer to do their own repairs and maintenance. FORNEY has all
the Air Meter Parts you need in stock, ready to ship. Keeping a spare Super Pump
or an extra set of O-rings can save down-time.
Call for shipping instructions or simply ship to the Hermitage, PA or Denver CO
factory. See Page 7 for full details.
Super Pump
The Super Pump is an important part of the Air Meter. It must be properly
maintained to prevent air leakage. O-rings on the top of the pump and on the
inside seal the unit. When the O-rings deteriorate, air can leak into the chamber
and or debris can enter the pump. Some customers prefer the time-saving
conve-nience of simply replacing the Super Pump, but FORNEY also sells a handy
Gasket Repair Kit.
The Super Pump (LA-0316-22) adds air to the sealed air chamber. Once the initial
pressure is reached, the air is released into the vessel containing the concrete and
the percentage of entrained air can be determined.
Press-Aire
™Meter Unit
36 46 45 44 61 62 63 32 33 22 21 20 29 16 19 18 15 14 13 12 6 7 5 8 1 4 4 2 3 9 1151 724 346 7400 • 800 367 6397 Model Shipping Weight Part Number
FORNEY Press-Aire™ Meter Kit (Air Meter Kit) 39 lb (17.7kg) LA-0316
Components of the Air Meter Kit Part Number
FORNEY Press-Aire™ Meter Kit (Air Meter Kit), unit only LA-0316-S Carrying Case for FORNEY Press-Aire™ Meter (Air Meter) LA-0316-38
Super Pump LA-0316-22
Calibration Vessel, Brass LA-0316-31-B
Calibration Tube, Outside Bent LA-0316-32
Calibration Tube, Inside Straight LA-0316-33
Tamping Rod, 23-1/4 in (59.1 cm) with 5/8 in (15.9 mm) rounded tip LA-0280
Strike Off Bar, Aluminum LA-0316-34
Parts List LA-0316-27
Parts and Accessories Part Number
Roller Meter - Syringe, 3 oz LA-0305-28
Tamping Rod, 12 in (30.5 cm) with 5/8 in (15.9 mm) rounded tip LA-0306-05 FORNEY Press-Aire™ Meter Kit (Air Meter Kit), Top assembly only, without case or base LA-0316-T
1 Pressure Chamber LA-0316-01
2 Pressure Chamber Cap LA-0316-02
3 Chamber Elbow LA-0316-03
4 Chamber Gasket, two required (top & bottom) LA-0316-04
5 Air Bleeder Valve Assembly LA-0316-05
6 Air Bleeder Valve Cap LA-0316-06
7 Gauge for Press-Aire Meter LA-0316-07
8 Air Bleeder Valve Stem LA-0316-08
9 Air Bleeder Gasket LA-0316-09
11 Needle Valve Stem LA-0316-11
12 Needle Valve Nut LA-0316-12
13 Needle Valve Lever LA-0316-13
14 Needle Valve Spacer LA-0316-14
15 Needle Valve O-Ring LA-0316-15
16 Needle Valve Spring LA-0316-16
18 Needle Valve Seat LA-0316-18
19 Lid LA-0316-19
21 Lid Petcock LA-0316-21
Instruction Label LA-0316-23
29 Aluminum Unit Weight Bucket - Base- .25 cu ft (7.1 L) LA-0316-29
36 Needle Valve Stem O-ring LA-0316-36
Gauge Glass LA-0316-41
Latch Stud LA-0316-43
44 Latch Clamp Tab LA-0316-44
45 Latch Assembly for Lid LA-0316-45
46 Pan Hd Screw, HD #10 x 1/2 in LA-0316-46
61 5/16 in WB Nut LA-0316-61
62 5/15 in x 1/8 in Adapter LA-0316-62
63 O-ring, Needle Valve LA-0316-63
O-ring, Super Pump Seal LA-0316-80
O-ring, Super Pump Piston Seal LA-0316-81
Super Pump Check Valve LA-0316-82
Calibration Vessels
ASTM C231 AASHTO T152 EN 12350-7
Calibration vessels represent 5% of air by volume and are used to calibrate air meters with 1/4 ft³ (0.007 m³) capacity. Model Shipping Weight Product Number
Econo-Cal Calibration Vessel 3 lb (1.4kg) LA-0316-94 Accu-Cal Calibration Vessel 3 lb (1.4kg) LA-0316-95
Universal Gasket Kit
EN 12350-7
The Universal Gasket Kit contains the necessary components to replace all the soft washers and O-rings in all FORNEY air meters, as well as all other brands.
Model
Shipping Weight
Product Number
Universal Gasket Repair Kit 1 lb (.5kg) LA-0316-60
Mortar Air Content Measure
ASTM C185 C780 AASHTO T137 EN 933-8
Used to determine the air content of fresh mix mortar. Steel container is 3 inch in diameter x 3.54 inch deep (7.6 x 9.0) cm, calibrated to contain 400 mL ± 1 mL of water at 73 °F (23 °C).
Model
Shipping Weight
Product Number
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K-Slump Tester
ASTM C1362 EN 933-8
Used for rapid assessment of the fl ow and consistency of freshly mixed concrete.
Model
Shipping Weight
Product Number
K-Slump Tester 2 lb (0.9kg) LA-0278
Vebe Consistometer
ASTM C1170 BS 1881 1881:104 EN 12350-3
This test method is a variation of the slump test and subjects the concrete to vibration after removal from the slump cone. The time taken for the concrete to be re-compacted is taken as a measure of workability. Model Shipping Weight Product Number
Vebe Consistometer , 110 V/60 198 lb (90.0kg) LA-0325 Vebe Consistometer, 220V/50 198 lb (90.0kg) LA-0325-01
Tamping Rods See page 231 www.FORNEYonline.com 724 346 7400 800 367 6397
Volumetair (Plastic)
ASTM C173 EN 933-8
The Volumetair utilizes the rolling method to measure entrained air in fresh mix concrete. Lightweight and easy to use, the Volumetair is made from PVC and reinforced plastic. The Volumetair is supplied with funnel, syringe, tamper, strike-off bar, calibrated cup, mallet and plastic carrying case.
Model
Shipping Weight
Product Number
Volumetair™ – Plastic 15 lb (6.8kg) LA-0306-P
Parts and Accessories
Product Number
Top (Expansion Plug) LA-0306-P-01
Chace Air Indicator Kit
AASHTO T199 EN 933-8
Measures entrained air in fresh concrete. Kit includes alcohol bottle, Chace air indicator stopper, cleaning brush and carrying case.
Model
Shipping Weight
Product Number
Chace Air Indicator Kit 3 lb (1.4kg) LA-0345
Parts and Accessories
Product Number
Glass Indicator & Stopper LA-0340
Stopper, only LA-0340-01
Glass Indicator, only LA-0340-02
Squeeze Bottle, Plastic, 125 ml LA-0345-01
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Lightweight Roller
®Meter
ASTM C173 AASHTO T196
Determines entrained air content of fresh mix concrete, fl y ash and other lightweight aggregates. Constructed from cast aluminum with window graduated from 0% to 10% in 0.25% subgradua-tions. Dual clamping system with O Ring seal for upper and lower chambers. Set includes syringe, tamping rod, measuring vessel, baffl e funnel and carrying case.
Model
Shipping Weight
Product Number
Lightweight Roller Meter 29 lb (13.2kg) LA-0306
Parts and Accessories
Product Number
Roller Meter - Plastic Sight Tube LA-0305-04
Spanner Wrench LA-0305-22
Roller Meter - Syringe, 3 oz LA-0305-28
Roller Meter - Graduated Tube LA-0306-02
Roller Meter - Upper Chamber LA-0306-03
Roller Meter - Base 130 cu in LA-0306-04
Tamping Rod, 12 in (30.5 cm) with 5/8 in (15.9 mm) rounded tip LA-0306-05
Measuring Vessel LA-0306-07
Roller Meter - O-Ring, Tube LA-0306-09
Roller Meter - Tube Clamp LA-0306-14
Roller Meter - O-Ring, Lid LA-0306-16
Pan Head Screws - 6 LA-0306-17
Carrying Case LA-0306-19-P
Roller Meter - Cap LA-0306-25
Strike-Off Bar LA-0306-29
Latch Assembly for Lid LA-0316-45
htweight Roller
®Meter
C173 O T196
Freeze-Thaw Cabinet
ASTM C666 AASHTO T161 EN 196-1 1367-1
Used to determine the resistance of concrete samples to rapidly repeated cycles of freezing and thawing in a specifi ed procedure. Consists of a stainless steel cabinet, 3/4 hp (0.55 kW) refrigera-tion unit producing temperatures to 0 °F (-17.8 °C), electric resistance heaters, 7 day recording thermometer and automatic controls for up to 9 freeze-thaw cycles in a 24 hour period. Unit capacity up to 18 samples. Unit dimensions: 84 in x 34 in x 11 in (213.4 x 86.4 x 27.9) cm.
Model
Shipping Weight
Product Number
Freeze-Thaw Cabinet, 110 V/60, 30 amp 950 lb (431.8kg) LA-0490 Freeze-Thaw Cabinet, 220 V/50, 15 amp 950 lb (431.8kg) LA-0490-01
Parts and Accessories
Product Number
Mold, Freeze/Thaw, 3 x 4 x 16 inches LA-0490-03
Sonometer
ASTM C215 C666 AASHTO T161 BS 1881:209
Used to perform freeze-thaw tests, dynamic testing of concrete specimens, assess uniformity of in-place concrete and evaluate expansion, bending and twisting of wood, metal, plastic, ceramic and other materials by measuring changes in resonant frequency. The unit consists of a 30 W portable driver, pick-up circuit with a cartridge mounted on an adjustable metal stand and control unit with 3 in (76.2 mm) oscilloscope, voltmeter, counter and amplifi er. Amplitude and frequency of vibra-tions can be controlled in ranges of 0 W to 25 W, 400 cps to 12,000 cps, frequency displayed to ±2%. Counter displays to ± one digit. Overall box dimensions: 17 in x 14 in x 11 in (43.2 x 35.6 x 27.9) cm. Model Shipping Weight Product Number Sonometer, 115 V/60 51 lb (23.2kg) LA-0518 Sonometer, 230 V/50 51 lb (23.2kg) LA-0518-01
57 724 346 7400 • 800 367 6397
Test Hammers
Low Impact
BS 1881:202 EN 12504:Part 2Used for low impact of softer materials such as mortar joints, low strength concrete, plaster, ma-sonry mortar and paper rolls. Test hammer works on a rebound principle recording the rebound value of the hammer upon release from a known stress. Set includes hammer, rubbing stone, cali-bration curves and plastic carrying case with handle.
Model
Shipping Weight
Product Number
Type L Schmidt Hammer, Paper 5 lb (2.3kg) LA-0360 Type L Schmidt Recording Hammer 8 lb (3.6kg) LA-0365 Type PM Schmidt Hammer - Masonry 8 lb (3.6kg) LA-0376
Parts and Accessories
Product Number
Impact Plunger-Mortar Joints LA-0350-01
Schmidt Hammer Carrying Case (Type L/N) LA-0350-26
Test Hammer Calibration Anvil LA-0385
Pressure Sens. Chart Paper (all recording hammers) - 5 Roll Box LA-0390
Rubbing Stone LA-0395
s
Thermometers
See pages 247 thru 249 www.FORNEYonline.com
724 346 7400 800 367 6397
Concrete Test Hammers
ASTM C805 BS 1881:202 EN 12504:Part 2
Test hammers are used to assess the uniformity of in-place concrete to determine regions of poor quality or deterioration and to estimate strength. They provide quick results and are non-destructive. The newer model and more economical FORNEY test hammer works on a rebound principle recording the rebound value of the hammer upon release from a known stress. The older model Schmidt test hammer works on the same principle.
The Digi-Schmidt is the classic original concrete test hammer equipped with a micro-processor sensor. Model Shipping Weight Product Number
Concrete Test Hammer - FORNEY Type N 5 lb (2.3kg) LA-0350 Concrete Test Hammer - Schmidt Type N 6 lb (2.7kg) LA-0352 Recording Test Hammer - Type N Schmidt 8 lb (3.6kg) LA-0355 Concrete Test Hammer - Digi-Schmidt 13 lb (5.9kg) LA-0371
Test Hammer
Calibration Anvil
ASTM C805 EN 12504:2
Used to calibrate Concrete Test Hammers. Test platen made of high carbon tool steel hardened to 65-67 Rockwell C with ground test surface and hammer guide lined with a felt strip. For Type N and L hammers. Model Shipping Weight Product Number
59
724 346 7400 • 800 367 6397
Rebar Locator
Covermeter
BS 1881:204
Covermeters are used to determine the depth and placement direction of No. 2 to No. 14 (5 mm to 50 mm) reinforcement bar inside in-place concrete. Covermaster uses the pulse detection eddy-current detection principle to accurately locate in-concrete reinforcement bars. Cover Master con-sists of a Ni-Cd battery powered control unit with digital display reading depth to two decimal places. A loud audio signal indicates rebar location and direction. The hand-held detection head connects to the control unit by coaxial cable. Units come standard with search head connecting cable, rechargeable battery pack and battery charger, earphone, shoulder strap, plastic carrying case and operating instructions. Units are powered by 110 V current. Operating temperature range is 50 °F to 90 °F (10 °C to 32 °C). Accuracy after calibration: ±0.1 in (±2.5 mm). LA-0803-10 has a standard head. It has a depth range of 1/4 in to 4 in (6.3 mm to LA-0803-101.6 mm) LA-0803-09 has midget head for areas of low cover, precast units and reinforced concrete pipes. LA-0803-15 has a deep cover search head. It can measure up to 8 in (205 mm). It contains state-of-the-art microprocessor technology with a full menu-driven LCD display.
Model
Shipping Weight
Product Number
Narrow Pitch Head Only 10 lb (4.5kg) LA-0803-09
Standard Head Only 10 lb (4.5kg) LA-0803-10
Cover Master for Rebar Only w/o Head 10 lb (4.5kg) LA-0803-15
Large Head 10 lb (4.5kg) LA-0830-15-01
Rebar Locator
Plus and IMP
BS 1881:204
Used to determine the location and direction of No 3 to No 14 (10 mm to 50 mm) reinforcement bar inside in-place concrete. The IMP is a single range unit, the Rebar Plus is dual range with an indication of depth of cover. Both use the pulse detection eddy-current detection principle to accurately locate in-concrete reinforcement bars. Units consist of a battery powered control unit with color coded controls. The hand held search head contains the sealed search coils used for the location and orientation of rebar. An audio signal indicates rebar location and direction. The kit includes carrying case.
Model
Shipping Weight
Product Number
Rebar Plus Rebar Locator 3 lb (1.4kg) LA-0803
Rebar Locator
Zircon MT6
BS 1881:204
The MT6 metal locator fi nds both ferrous and non-ferrous metal and indicates depth up to 6 inches (152 mm) deep. Features a large LCD screen and made to withstand everyday jobsite use. Perfect for fi nding rebar and other metals inside concrete, tile and marble before coring or drill-ing. Model Shipping Weight Product Number
Rebar Locator - Zircon MT6 2 lb (0.9kg) LA-0803-16
Concrete
Permeability
Tester
Used to measure the permeability of the surface of concrete using the Torrent two chamber vac-uum cell method. System consists of a 9 V battery powered display unit with graphic LCD, nine button keypad, non volatile memory, storage up to 200 objects, RS-232 C, software for printer and PC download, printer cable, PC download cable and carrying case. Control unit with pressure regulator, pressure sensor, control valve, vacuum connection and carrying case. Case dimensions: 20.5 in x 14.6 in x 4.9 in (52 x 37 x 12.5) cm. Two chamber vacuum cell with sealing rings. Note: System operated by optional commercial vacuum pump, 3 ft³/min (85 L/min).
Model Shipping Weight Product Number