ContentslistsavailableatScienceDirect
Chemical
Engineering
Research
and
Design
jo u r n al ho m e p a g e :w w w . e l s e v i e r . c o m / l o c a t e / c h e r d
Catalytic
wet
peroxide
oxidation
of
vanillic
acid
as
a
lignin
model
compound
towards
the
renewable
production
of
dicarboxylic
acids
Carlos
A.
Vega-Aguilar
a,b,
M.
Filomena
Barreiro
b,c,
Alírio
E.
Rodrigues
a,∗ aLaboratoryofSeparationandReactionEngineering–LaboratoryofCatalysisandMaterials(LSRE-LCM),FaculdadedeEngenharia,UniversidadedoPorto,RuaDr.RobertoFriass/n,4200-465Porto,Portugal
bLaboratoryofSeparationandReactionEngineering–LaboratoryofCatalysisandMaterials(LSRE-LCM),
PolytechnicInstituteofBraganc¸a,CampusSantaApolónia,5301-253Braganc¸a,Portugal
cCentrodeInvestigac¸ãodeMontanha(CIMO),InstitutoPolitécnicodeBraganc¸a,CampusdeSantaApolónia,
5300-253Braganc¸a,Portugal
a
r
t
i
c
l
e
i
n
f
o
Articlehistory:
Received28January2020
Receivedinrevisedform1April
2020
Accepted8April2020
Availableonline4May2020
Keywords:
Dicarboxylicacids
Titaniumsilicalite-1
Wetperoxideoxidation
Ligninoxidation
Succinicacid
a
b
s
t
r
a
c
t
Lignincanbedepolymerisedandusedasafeedstocktoobtainrenewableraw-materials,
providingagreenalternativetofossilcounterparts.Amongothers,C4dicarboxylicacids
(DCA),likesuccinic,malic,maleicandfumaricacids,whichcanfindapplicationsin
phar-maceuticals,foodindustry,andactassolvents,canbeobtainedfromligninoxidation.To
investigatetheirformation,theoxidationofvanillicacid(VA),aligninmodelcompound,was
studiedundercatalyticwetperoxideoxidation(CWPO)conditions,usingtitanium
silicalite-1(TS-1)asthecatalyst.Theeffectoftemperature,pH,andreactiontimewerestudied.In
asecondphase,catalystmodificationwithtransitionmetaloxides(Fe,Co,Cu)wastested.
ResultsshowedthatoxidationunderpH=10.5givesrisetocompleteVAconversionwith
hydroxylatedDCA,namelymalic(15mol%)andtartaric(5mol%)acids,asthemainproducts.
AtpH=4.0,theproductionofsuccinicacidwasimproved(7.4mol%),withVAconversion
achieving78%after2.0hofreaction.AtalkalinepH,H2O2reactivityishigher,leadingtoC4
-DCAdegradationtolow-molecularweightcompounds.Catalystdesilicationwasobserved,
pointedoutfortheconvenienceofusingneutralandacidicpH.InacidicpH,FeandCu
cat-alystsenhancedVAconversion,andFecatalystwasmoreselectivetowardssuccinicacid
production.
©2020InstitutionofChemicalEngineers.PublishedbyElsevierB.V.Allrightsreserved.
1.
Introduction
Lignin is a three-dimensional heterogeneous biopolymer
providing plants with properties like rigidity,
water-impermeability, and resistance against microbial attack
(Kamm et al., 2008). Lignin structure can be envisaged as
basedinthreemonomericunits:p-hydroxyphenyl,guaiacyl,
andsyringyllinkedtogetherthroughetherandC-Cbonds
cre-∗ Correspondingauthor.
E-mailaddresses:[email protected](C.A.Vega-Aguilar),
[email protected](M.F.Barreiro),[email protected](A.E.Rodrigues).
atingacross-linkedpolymericstructure(Kammetal.,2008;Li
etal.,2015).Apromisingroutetowardsrenewablechemicals
andfuelsislignindepolymerisation.Nevertheless,thelignin
complex structure hindersits application, encouraging the
quest for innovative and more effective depolymerisation
strategies(Xuetal.,2014).
Lignincanbedepolymerisedbyseveralprocessesincluding
acid/base catalyseddepolymerisation,pyrolysis,
hydrotreat-ment, oxidation, reformingand gasification (Erdocia et al.,
2017;Lietal.,2015).Ligninoxidationcancausethecleavage
ofligninaromatic rings,and aryl etherbonds,among
oth-ers,beinganinterestingwaytoobtainlow-molecularweight
chemicalcompounds(Abdelazizetal.,2018;Kangetal.,2013;
https://doi.org/10.1016/j.cherd.2020.04.021
PandeyandKim,2011).Inthiscontext,themoststudied
oxi-dantsaremolecularoxygen,nitrobenzene,metaloxidesand
hydrogen peroxide (H2O2)(Li et al., 2015;Pandey and Kim,
2011).Amongthem,oxidationwithH2O2isahighlypromising
strategy,especiallyinthepresenceofcatalysts,enablingmild
reactionconditionsandshorterreactiontimes(Chengetal.,
2017).Hydrogenperoxideismorereactivethanoxygen,even
atalkalineoracidicconditions,withthebenefitofbeing
con-sideredanenvironmentallybenignchemical(Maetal.,2015;
PandeyandKim,2011).
Currently, dicarboxylic acids (DCA) are produced from
petrochemical routes or edible biomass fermentation, and
findusesinthepharmaceuticalindustry,polymersynthesis,
asafoodadditive,or usedaschemicalprecursorsofother
compounds (Höfer, 2015).In the actual context ofbiomass
valorisation,C4-DCA,whichincludesuccinic,fumaric,maleic
andmalicacids,werelistedamongthe12buildingblockstobe
producedviathissyntheticroute(WerpyandPetersen,2004).
DCAareamongtheproductsthatcanbeobtainedfrom
lignincatalyticwetperoxideoxidation(CWPO),aftercleavage
ofthearomaticring.Theproductselectivitydependsonthe
oxidisingagent,catalysttype,processconditionsandreactor
type(Kangetal.,2013;Maetal.,2015).InthecontextofDCA
fromlignin,severalstudieshavebeencarriedoutusingwet
peroxideoxidation,withandwithoutcatalyst(Croninetal.,
2017;Hasegawaetal.,2011;Kangetal.,2019;Maetal.,2015; Suetal.,2014;Yinetal.,2015;Zengetal.,2015).However,many
oftheligninoxidationprocesses,includingthecatalysedones,
arenotselectiveenoughtofavourtheproductionofaspecific
DCA,generatingamixtureofDCA,introducingtheneedof
additionalstepsofseparationandpurification.
Titaniumsilicalite-1(TS-1)catalyst,asyntheticzeolitewith
aMFIframework structure,currentlyusedin thechemical
industry,hasshowngoodcatalyticactivityforoxidation
reac-tionsusingH2O2(Pˇrech,2018).TheincreasedH2O2reactivityis
relatedtoseveralTS-1characteristics,including
microporos-ity,hydrophobicnature,andthepresenceoftitaniumatoms,
whichreducestheelectrondensityoftheO-Obonds,making
theoxidantmoresusceptibletonucleophilicattack(Clerici,
2015;Pˇrech,2018).TS-1catalysthasbeenalreadytested in
guaiacolperoxideoxidationundermildalkalineconditions,
producing different DCA, mainly maleic, malic and oxalic
acids(Suetal.,2014).Theseresultspointedouttheinterest
toproceedwiththetestingofTS-1withotherligninmodel
compounds,namelywiththeoneswithhighercomplexity.
Catalystmodification withtransitionmetals(Fe,Mn,Co,
Cu, Ni) isreported as a strategy toenhance the oxidation
activitybyincreasinghydroxylradical’sformation(Schutyser
etal.,2018;Védrine,2017).Comparativelywithprecious
met-als(Pd,Au),transitionmetalshavelowerprices,provideeasy
reactionconditions,andpromisingresultsforlignin
depoly-merisation(Zengetal.,2015).Transitionmetalscanbeused
bothashomogeneousandheterogeneouscatalysts,
constitut-inganinterestingstrategytomodifytheTS-1catalyst.
Theobjectiveofthepresentworkwastostudythe
oxida-tionofvanillicacid(VA)toproduceC4-DCA,usingH2O2asthe
oxidisingagentinthepresenceofTS-1catalyst.Comparatively
withotherligninmodelcompoundsfoundinprevious
oxida-tionstudieswithTS-1,VAsharesasimilararomaticstructure
toguaiacyl,whichisthemostcommonstructuralunitin
soft-woodlignins,andcanrepresentthebehaviourofthearomatic
ring-openingreactionstowardstheproductionofC4-DCA.VA
canalsobefoundasaproductofligninoxidationwithO2,
whichisanimportantprocesstoachievearomaticcompounds
(Rodrigueset al.,2018).Inasecondphaseofthework,
TS-1catalyst wasmodified withtransitionmetals(Fe, Co,Cu)
and tested inthe oxidationreaction. The effectofpH and
reactiontimeonmaleic,fumaric,tartaric,succinicandmalic
acidsproductionyieldwasstudied.Moreover,theoccurrence
ofdegradationproductswaschecked.
2.
Materials
and
methods
2.1. Materials
Vanillic acid (97%), DL-malic acid (≥99.0%), fumaric acid
(≥99.0%), maleic acid (>99%), succinic acid (≥99.0%),
L-(+)-tartaricacid(≥99.5%),malonicacid(>99%),oxalicacid
dihy-drate(≥99.0%),lacticacidsolution(85%,p.a.),FeCl3·6H2O(97%)
andCo(NO3)2·6H2O(99%)werepurchasedfromSigma–Aldrich
Co.LLC.Otherreagentswerepurchasedfromdifferent
suppli-ers:formicacid(Chem-labs,>99%),acetonitrile(VWR,HPLC
grade),sulfuricacid(Chem-labs,95–97%),sodiumhydroxide
(Merck,p.a.),hydrogen peroxidesolution(Fluka, >30%p.a.),
Cu(NO3)2·3H2O(Merck,p.a.).CatalystTS-1wasboughttoACS
Materials,LLC.All reactantswere usedasreceivedwithout
furtherpurification.
2.2. Oxidationprocedure
VAwasoxidisedusingclosedsteelreactors(20mL)
compris-ing an inner PTFE vial,where5.00mLofa 10.0g/Lvanillic
acidsolution,0.500mLofa30wt%H2O2solutionand5.0mg
ofTS-1catalyst wereplaced(10wt%,VA-basis). Theadded
oxidant amount was estimated based on oxygen
stoichio-metric demandforcompleteVAoxidationtoCO2 andH2O.
Afteradding allreactantsandcatalyst,pHwasadjustedto
the desiredvalueusingNaOH2.0mol/LorH2SO4 2.0mol/L,
forthealkalineandacidmedium,respectively.Thereactors
were then closed andheated to145±1◦C,usingaheating
plate equippedwithathermocouple,and themixturekept
understirring(600rpm),fortherequiredreactiontime.After
thedesiredreactiontime,thereactorswerequenchedinan
icewaterbathandsamplesrecoveredforanalysis.Theeffect
ofpH(4.0–12.0)andreactiontime(0–6h)onselectedDCAwas
studied. Moreover,theformationofDCAdegradation
prod-uctswaschecked.Experimentsweredoneintriplicate,except
whenindicated.The20mL-reactorwasusedasafirststepto
study theprocess.By usingthislow-volumesystem, itwas
possibletoaccuratelycontrolthereactionconditions,
espe-cially temperature. A145◦C temperature was chosenafter
validating the dependence of temperature against C4-DCA
yieldandVAconversion.
TheconductedexperimentscoveredapHrangewhere
sev-eral ligninsare solubleinaqueoussolution, avoidingmass
transferproblems.Moreover,thecatalystdoesnotactinthe
ligninstructure,butintheH2O2O-Obond,toformhydroxyl
radicals.Theseradicalsaresolubleinaqueoussolutionand
areresponsibleforthering-openingreaction.
2.3. QuantificationofVA,C4-DCA
Quantification of VA, DCAs (maleic, fumaric, tartaric,
suc-cinic and malicacids), and degradation products(malonic,
oxalic, formic, acetic and lactic acids) was done by
high-performance liquidchromatography (HPLC). Theapparatus
Detec-tor (210, 260nm) and a Phenomenex® RezexTM ROA H+
column (300mm×7.8mm) conditioned at 50◦C. The
sol-ventprogramming (flowrateof0.5mL/min) wasas follows:
0.0–10.0minH2SO44mmol/L;20.0–42.5min:15%acetonitrile
inH2SO44mmol/L;47.5–100.0min:H2SO44mmol/L.For
injec-tion (injection volume 20L), samples from the oxidation
reactionwereacidifiedwithH2SO42mol/LtopH∼2,dilutedas
neededandfilteredthrougha0.22mpore-sizefilter.The
tar-getDCA,degradationproducts,andVAwerequantifiedusing
calibrationcurvespreparedfromavailablecommercial
stan-dards.
Gelpermeationchromatography(GPC)analysiswasused
toevaluatemolecularweightchangesduetotheused
oxida-tionprocedureswiththemodifiedcatalysts.Calibrationwas
doneusingpolystyrene(PS)standards.Moredetailsaboutthe
appliedmethodcanbefoundelsewhere(Costaetal.,2018),
andtheHPLCequipmentcorrespondstotheonementioned
above.
2.4. CarboxylicacidsyieldandVAconversion
TheinformationobtainedinHPLCquantificationwasusedto
determinetheindividualcarboxylicacid(CAi)yields(Eq.(1)),
andVAconversion(Eq.(2)).TotalC4-DCAyieldwasobtained
asthesumoftheindividualC4-DCAyields(succinic,fumaric,
maleic,malicandtartaric).
VAconversion(mol%)= [VA]O−[VA]f
[VA]O ×100 (1)
where[VA]0istheinitialVAconcentration,and[VA]fistheVA
finalconcentration.
CAiYield(mol%)=
[CAi]f
[VA]O ×100 (2)
where[CAi]fisthemolarconcentrationoftheindividualC4
-DCA(CAi=maleic,fumaric, tartaric, succinic ormalicacid)
ordegradationproduct(CAi=malonic,oxalic,formicorlactic
acids).
VA conversion and DCA yield were expressed as
aver-age±standarddeviation.
2.5. Catalystmodificationprocedure
Catalystmodificationwithtransitionmetals(Fe,Cu,andCo)
wasdoneusingamodifiedwetimpregnationmethod
accord-ingtothemethodologydescribedelsewhere(Prasetyokoetal.,
2010).Briefly,theTS-1catalystwasplacedinasolution
con-taininga sufficient amount of the cation salt (FeCl3·6H2O,
Cu(NO3)2·3H2O,Co(NO3)2·6H2O),toyieldmaterialswitha
load-ingof2wt%ofthecorrespondingoxide(Fe2O3,CuO,andCoO,
respectively).Thesuspensionwasheatedat80◦Cfor3hunder
stirring, followedbywater evaporationovernight at100◦C.
Afterthat,theobtainedproductwascalcinedat550◦Cfor3h
toobtainthemodifiedcatalyst.
2.6. Catalystcharacterisation
Modified catalysts were analysed by Scanning Electron
Microscopy(SEM),Energy-dispersiveX-raySpectroscopy(EDS)
andElectron BackscatteredDiffractionanalysis(XRD), after
beingproducedandappliedintheoxidationprocess.The
cat-alystsusedinthe oxidationprocesswere washedwithhot
water,anddriedat80◦Covernight,beforecharacterisation.
Fig.1–EffectofpHinC4dicarboxylicacids(DCA)yieldand
vanillicacid(VA)conversion,withTS-1(145◦C,2.0h).
SEM and EDS were performed using a High Resolution
(Schottky) Environmental Scanning Microscope with X-Ray
MicroanalysisandElectronBackscatteredDiffractionanalysis
(Quanta400FEGESEM/EDAXGenesisX4M).EDSwasdoneat
highvacuum,15keV,10mmworkingdistance,anda50Lsec
collectiontime.Forthat,sampleswerecoatedwithAu/Pdby
sputteringusing the SPIModule SputterCoaterequipment
(15mA,80s).
XRDwasdoneinadiffractometerPANalyticalEMPYREAN,
usingCuK␣1,2(1.5406 ˚A)radiation.Diffractionpatternswere
collectedoverarangeof4◦<2<70◦,usinga0.5◦diverging
andantidivergingslits,0.04radSollerslits(receivingand
scat-tering),stepsizeof0.0167◦anda30mintotaltime.TheX-ray
tube worked at 45kV and 40mA. Crystallinity percentages
werecalculatedbasedonpeakintensityat2=23.04◦.TS-1
non-modifiedcatalystwasgivena100%crystallinity.
In addition to morphological characterisations, atomic
absorption(AA)wasusedtocheckleachingofthetransition
metalsfromthemodifiedcatalysts.Forthat,thesampleswere
centrifuged and digestedusing 10%ofconcentrated HNO3.
TheanalysiswasdoneusingaGBC932plusequipment,
fol-lowingtheFlameMethodsManualforAtomicAbsorptionby
GBCScientificEquipmentPTYLtd.
3.
Results
and
discussion
3.1. OxidationwithTS-1catalyst
3.1.1. EffectoftemperatureandpHconditions
ConcerningpHconditions,thestudiedrangewas4.0–12.0at
145◦C,during2h,followingpreliminaryresultspointedout
the higher DCA yield at this temperature. Theproduction
yieldofC4-DCA(maleic,fumaric,tartaric,succinicandmalic
acids),aswellastheVAconversion,areregisteredinFig.1.
ThehighestreactivitywasachievedforbasicpHs,with
com-plete VAconversion over pH10.5.Atacidic medium,afull
VAconversionwasnotreachedforthetestedtime.WhenpH
increased,thestrongeroxidationlevelleadstotheruptureof
thearomaticring,anditsconversiontohydroxylatedDCAs,
likemalicandtartaricacids.InpH4.0,nohydroxylatedacids
wereobtained,andVAconversionwaslower.
Nocatalystwasrecoveredafterthe reactionatpHof12
indicatingthatveryhighpHsarenotrecommendedtobeused
withTS-1catalysts.
Considering temperature, VA conversion increasedwith
temper-Fig.2–(a)Vanillicacid(VA)and(b)C4-DCAconversionat
pH10.5()andpH4.0(),forcatalysed(—)and non-catalyzed(—)oxidations(3.0h,byduplicate).
ature range of 80–145◦C (Fig. 2). Moreover, catalysed and
non-catalysedreactionswerecomparedatpHconditionsof
10.5and4.0,confirmingthattheuseofTS-1catalystimproved
conversion,especiallyunderalkalineconditionsatlower
tem-peratures.VAconversionforthenon-catalysedreactionrise
withtemperatureincrease,startingfrom32%at80◦Ctofull
conversion at 145◦C. The catalysed reaction gives rise to
higherconversionatlower temperatures(80◦C and100◦C).
Athighertemperatures(120◦C and 145◦C),thereisno
dif-ference betweencatalysed and non-catalysed reactions for
alkalinepH,whileforacidic pHthenon-catalysedreaction
ledtobetterVAconversion.Also,forthenon-catalysed
reac-tions,afinalsolutionwithintensedarkcolour,togetherwith
thepresenceofsediments,resultingfromthecondensation
ofdifferentcompounds,wasobserved.Thisobservation
indi-catesthatVAwasoxidisedtoquinones,moleculeswithhigh
colourintensity,correspondingtothefirststagedescribedin
Fig.3. Theseoxidisedstructuresreacted witheachother to
producecondensationproducts,instead ofpromoting
ring-openingreactionstoformDCAs.AsseeninFig.2b,inallcases,
C4-DCAproductionwashigherforthecatalysedreaction,in
comparisonwiththenon-catalysedone.
Thehigher reactivity ofthe catalysed reaction was due
tothe improvement inthe H2O2 nucleophilic attack
capa-bility. This effect is achieved when H2O2 is adsorbed on
catalyst’stetrahedralTiactivesites,formingTi-OOHspecies
and increasing the partial negative charges of the oxygen
atoms(Xiaetal.,2017).Themicroporosityandthe
hydropho-bicnatureoftheporesarealsoimportantfactors,enhancing
Ti-OOHformation,avoidingsolvationofTiatomsandactive
species(Clerici,2015).
Hydrogen peroxide reactivity depends on pH since it
canactasanucleophileor electrophilespecies(Xiangand
Fig.3–Stepsforvanillicacidoxidation. (ModifiedwithpermissionfromCroninetal.(2017)
Copyright2017.AmericanChemicalSociety).
Lee, 2000). In wet peroxide oxidation, the active species
for compound’s oxidationare hydroxylradicals (HO•), and
hydroperoxyl anions (HOO−). These compounds can later
degradetomolecularoxygen,decreasingtheirreactivity(Yin
et al.,2015).Hydrogenperoxidecandecomposeduring
oxi-dationreactions;itisstableinacidicconditions,butquickly
decomposestoH2O,O2 andOH−abovepH=6.0(maximum
decompositionoccursatitspKa).Moreover,itissensitiveto
temperatureandthepresenceoftransitionmetalions(Xiang
andLee,2000).Phenolicunitsarestabletoalkalineperoxide
but becomereactive againsthydroxylradicalsderivedfrom
H2O2decomposition(Sunetal.,1999).MolecularO2wasnot
studiedinthisworkasanoxidantagentduetoitslow
reac-tivitycomparedtoH2O2,avoidingthering-openingreactions
toobtainDCA.
3.1.2. EffectofreactiontimeinC4-DCAproductionunder
alkalineandacidicconditions
Giventheresultsoftheprevioussection,pH4.0andpH10.5
werechosenforacidicandalkalineconditions,respectively,
together withthe temperature of145◦C,tostudy the
pro-ductionofC4-DCAfromVA.Foralkalineconditions,complete
VAconversionwasachievedinlessthan30min,andC4-DCA
productionreachedthehighestyieldat2h,beingmalicacid
theonepresentedathigheramount(Fig.4a).However,after
3h, the yieldof malic, fumaric, maleic and succinic acids
decreased, whichsuggestedthat theseDCAwere degraded
to low-molecularweightcompounds. Tartaric acid
Fig.4–Effectoftimeinvanillicacid(VA)oxidation.(a)C4dicarboxylicacid(C4-DCA)yield,VAconversionand(b)
degradationproductsyieldatpH10.5;(c)C4-DCAyield,VAconversionand(d)degradationproductsyieldatpH4.0.(All
reactionsat145◦C).
Malonicacid,anintermediateproductintheC4-DCA
degrada-tionprocess,decreasedthroughtime;whilelactic,aceticand
formicacids,alsodegradation productsaccordingtoFig.3,
increasedtheirconcentrationuntil3h,but thendecreased,
confirmingthedegradationoftheC4-DCA(Fig.4b).This
obser-vationindicatesthatH2O2ishighlyreactiveatalkalinepHand
hightemperatures.Afterprolongedreactiontimes,an
over-oxidationofthealreadyproducedC4-DCAoccurs,originating
low-molecular weight degradation products, like malonic,
oxalic,lactic,aceticandformicacids.Therefore, the
oxida-tionreactionshouldbeperformedatshorttimestoavoidthe
lossofC4-DCAproducts.Also,thehigh nucleophilic
capac-ityofH2O2atalkalinepHcausesthehydroxylationofdouble
bonds,inbothmaleicandfumaricacids,leadingtothe
forma-tionofmalicandtartaricacids,butavoidingtheproductionof
succinicacidathigheryields.Inthiswork,succinicacidwas
identified(upto5.6mol%),whileSuetal.(2014)thatreported
guaiacolalkalineperoxideoxidationwithTS-1at80◦Cshown
noproductionofsuccinicacid,buthighermaleicacidyield
(upto27.7mol%).Lookingtoachievehighyieldsforsuccinic
acid,asaccordingtostepc)inFig.3,asourceofH+shouldbe
included,whichisnotthecaseofalkalineoxidation.
Accordingto Fig. 3, vanillicacid is firstlyoxidised to
o-and p-quinones,which react with freeradicals to produce
ring-openingreactions,obtainingmaleicacid.Maleicacidis
isomerised to fumaric acid if heated at120◦C in aqueous
solution(Whelan,1994),producingmalicacidathigher
tem-peratures(Gaoet al., 2018).Thisobservation indicatesthat
duringthetransitionofmaleic tofumaricacid,the double
bondis morelabile tobe hydroxylated,explaining why at
higher temperaturesmalic and tartaric acids were present
athigheramounts,especiallyafterseveralminutesof
reac-tion.Thehydroxylated acids were atlower amounts(max.
2.9mol%)inSuetal.(2014)work,whichusedlower
tempera-tures.
AtacidicpH(pH=4.0),VAconversionwasslower
compar-ativelywithalkalinemedium(Fig.4c).TheH2O2reactivityat
alkalinepHishigherthaninacidicpH,since,forpH>9,
disso-ciationtohydroperoxideanionsoccurs(Yinetal.,2015).This
behaviourremainsevenwhentheTS-1catalystisused,afact
relatedtotheinferiorreactivityofH2O2 inacidicpH(Xiang
andLee,2000).
TheabundanceofC4-DCAproductionunderacid
condi-tionswasdifferentfromalkalinepH,ascanbeseeninFig.4c;
the moreabundantacidwas succinic(7.4mol%),
accompa-niedbysmallquantitiesofmaleicandfumaricacids.Malic
andtartaricacidswerenotdetectedafter6hofreaction.As
seen inFig.3,whenacidic pHisselected, thealready
pro-ducedmaleic/fumaricacidsavoidthehydroxylationreaction
towardsmalic/tartaricacids.Still,theH+sourcepromotes
sat-urationofthedoublebondstoproducesuccinicacidathigher
selectivity.Previouspublications(Bietal.,2017;Croninetal.,
2017;Maetal.,2014)showthatsuccinicacidcanbeobtained
fromligninandligninmodelcompounds(guaiacol,catechol,
vanillin)usingperoxideoxidationunderacidicpHinthe
pres-ence of differentcatalysts. Nevertheless, noneofthe cited
worksusedTS-1catalystinacidicmediumtoobtainsuccinic
acid.Inthiswork,thehighestsuccinicacidyieldwasachieved
after2.0hreactionat145◦C(7.4mol%;5.2wt%),similarlyto
theonesreportedbyMaetal.(2014),usingFeCuS2catalystto
oxidiseguaiacol(5.4wt%)andcatechol(4.5wt%).
Underacidicconditions,lowerlevelsofdegradation
prod-uctswere obtained,comparatively withalkalineconditions
(Fig.4d).Lacticandformicacidsconcentrationdidnotincrease
throughreactiontime,asithappenedinalkalineoxidation.
Fig.5–SEMimagesfrommodifiedTS-1catalysts(50,000×).
Table1–Transitionmetal-modifiedTS-1catalyst’sphysicalproperties.
Reactioncondition Ti/Siratioa Crystallinity(%)b
Cu/TS-1 Co/TS-1 Fe/TS-1 Cu/TS-1 Co/TS-1 Fe/TS-1
Aftermodification 0.024 0.019 0.026 100 91 100
pH10.5 0.032 0.034 0.026 60 27 46
pH4.0 0.023 0.019 0.024 100 97 91
a Non-modifiedTS-1Ti/Siratio:0.023.
b Basedonpeakintensityat2=23.04◦.TS-1non-modifiedcatalyst=100%crystallinity.
case,beingtheproducedC4-DCAbetterpreserved,avoiding
theextensivedegradationobservedinthealkalineoxidation.
Therefore,accordingtothedesiredC4-DCA,differentpH
con-ditionsshouldbeselected.If succinicacid isthetarget,VA
oxidation should beperformed atacidic medium to avoid
maleic/fumaricacidsoxidationtotheirhydroxylated
deriva-tives.
3.2. OxidationwithmodifiedTS-1catalyst
3.2.1. Catalystmodificationwithtransitionmetaloxides
Transitionmetals,likeCo,Fe,Cu,MnandNi,havebeenwidely
studiedbecauseoftheir capabilitytoactivate theperoxide
oxidation;ashomogeneous(solublesalts)orheterogeneous
(metaloxides, supported metaloxides, or as part of
com-pounds,suchasCuFeS2)catalysts(LearyandSchmidt,2010;
Maetal.,2014;Sunetal.,1999;Vangeeletal.,2018;Védrine, 2017;Zengetal.,2015).Thesemetalscanenhancethe
produc-tionoffreereactiveradicals,convertingVAtoquinones,but
alsocausingring-openingreactions,producingDCA(Bietal.,
2017).TheycanincreaseH2O2reactivity,whichisimportant
atacidicpH,likeinFenton’sreaction,whichusesFe2+/Fe3+ion
pairasacatalystwithareactivitypeakatpH=2.8–3.0(Wang
etal.,2012).
A2wt%metallicoxideloadingwasselectedbasedonthe
workofWidiartietal.(2012),whichreportedthathigherloads
wouldcovertheTS-1surface,blockingtheaccesstothepores.
Ifthisblockageoccurs,theH2O2willnotaccessTi4+sitesto
releasetheHO•andHO2−radicals,decreasingtheactivityof
themodifiedcatalyst,andenhancingH2O2dismutationtoH2O
andO2.Thisbehaviourwaspreviouslyobservedwith
Fig.6–XRDDiffractogramsformodifiedTS-1catalysts:(a)Fe/TS-1;(b)Co/TS-1;(c)Cu/TS-1.Eachfigureincludesthe modifiednon-usedcatalyst,thecatalystusedunderacidicandalkalineconditions,andtheoriginalTS-1diffractogramas comparison.
catalysts.Inthiswork,modificationswithCu,CoandFehave
beenchosen.
As seen in the SEM images (Fig. 5, Pre-oxidation), all
modifiedcatalystspresentednometaloxidecrystalsvisible
on the particle’s surface. XRD results (Fig. 6) showed that
theMFIstructurewasnotaffectedafterimpregnationwith
themetal,namelythe characteristicdiffractionlinesof
TS-1(2=23.04,23.23, 23.65,23.88, 24.36)werepresent,atthe
samepeakheight,inallmodifiedcatalysts.Crystallinity
per-centage,aftermodificationwiththeselectedmetals,didnot
change (Table 1).No diffractionlines were assigned tothe
metaloxidesinthemodifiedcatalysts,duetotheirlow
per-centageinthematrix.TheTi/Siratiooftheoriginalcatalyst
(Ti/Siratio=0.023)waskeptafterthemetalimpregnation,as
reportedinTable1.
3.2.2. C4-DCAproductionunderalkalineandacidic
conditions
Tocomparetheeffectofthecatalystmodificationwith
metal-licions,reactionsweredoneat145◦Cfor2h,whichwasthe
timeandtemperaturewherethehighestyieldforsuccinicacid
wasobtained.Atalkalineconditions,allthemodifiedcatalysts
giverisetocompleteVAconversion,buttheproductionyield
ofthetargetedC4-DCAwasnotimproved(Fig.7a).Onlymaleic
andfumaricacidswereproducedatsimilaryields,
compara-tivelywiththenon-modifiedTS-1catalyst,andtartaricacid
wasnotdetected.Aprominentbubblingwasobservedwhen
the Co/TS-1 and Cu/TS-1 catalystwere added tothe
reac-tionmedium,indicatingthatH2O2isquicklydegradedtoO2,
skippingthereleaseoftheactiveradicalsneededtothe
ring-openingreactions.SinceTS-1canonlyactivateH2O2andnot
O2(Pˇrech,2018),lowerproductivityisexpectedwhenH2O2is
degradedtoO2.Alltheseoxidationsproduceddark-coloured
solutions, and organic sediments in the Co/TS-1 reaction,
whichmaybederivedfromVAoxidisedderivatives
condensa-tionreactions.Thecondensationreactionsgaverisetohigher
molecular-weightcompounds,whichwasconfirmedbyGPC
analyses(Fig.8).Lowerover-oxidationoccurred,becauselower
degradation productsyields were obtained (Fig. 7c,e),
con-firmingthatmodifiedcatalystsenhancedoxidantdegradation
insteadofpromotingtheoxidationofVAintoC4-DCA.
Under acidic conditions, VA conversion was improved
when using Cu/TS-1 and Fe/TS-1, achieving complete
con-version after2hat145◦C.WithCo/TS-1catalyst, only57%
conversionwasachieved,whileforTS-1non-modifiedcatalyst
78%conversionwasreached.Thehigheractivityfor
Cu/TS-1 catalystwasexpected dueto the intermediatereduction
potentialofCu2+(Schutyseretal.,2018),whichisconfirmed
prod-Fig.7–Yieldsachievedwithmodifiedcatalysts,andcomparisonwithnon-modifiedcatalyst,underdifferentpHs.C4-DCA
yieldsat(a)pH=10.5and(b)pH=4.0;VAconversionandacidyieldsat(c)pH=10.5and(d)pH=4.0;Degradationproductsat (e)pH=10.5and(f)pH=4.0(145◦C,2.0h).
Fig.8–GPCanalysisforvanillicacidoxidationusingmodifiedTS-1catalysts,underdifferentpH.Vanillicacidoxidation withnon-modifiedTS-1GPCcurveisshownasacomparisonforeachcurve.(a)pH4.0,(b)pH10.5.(Reactionconditions 145◦C,2.0h).
uctofVAoxidation(Fig.7f).Ahigheramountofmalicacid
wasalsoobserved,suggestingtheconversionoftheoriginal
maleic/fumaricacidsintothiscompound,avoidingthe
con-versiontosuccinicacid,evenatacidicpH.Fe/TS-1improved
VAoxidationduetoironcapacitytoactasaFenton’scatalyst,
enhancingHO•andHO2•radicalsformationthroughthe
mix-tureofFe2+/Fe3+ions(Wangetal.,2012).Malicacidwasalso
producedwithFe/TS-1and Cu/TS-1catalysts(Fig.7b),
sug-gestingthat thisoxidationwasstronger thanthe onewith
non-modifiedTS-1.
TheFe/TS-1catalystwastheonlymodifiedcatalystform
providing a high yield of succinic acid (7.9mol%); slightly
higher than with the non-modified TS-1. Moreover, lower
amountsofdegradationproductsweredetected,showingthat
oxidationwasmoreselective.Ironhasbeenreportedasthe
lessreactiveofthethreetestedmetals(Schutyseretal.,2018).
Thislower reactivity lowers H2O2 degradation but
generat-ingtheneededradicalstoopenthearomaticring.However,
theappearanceofmalicacid,whichwasnotpresentinthe
reactivity,Fe catalystproducesmorefreeradicalsthan the
non-modified TS-1catalyst. Under acidic oxidation, higher
molecularweightcompoundswereproducedmainlywhenFe
andCucatalystswereused,but atloweramounts,in
com-parisontoalkalineoxidation(Fig.8b).Moreover,noorganic
sedimentsnorcolouredsolutionswere observedunderthis
pHcondition.
3.2.3. Effectofreactionconditionsinthemodifiedcatalysts
The modified catalysts suffered degradation after alkaline
oxidation(Fig. 5), resulting inparticles with smaller
diam-eters and loss of organisation. EDS analysis showed that
theTi/Si ratiowashigherafteralkalineoxidation(Table1),
suggestingthat the internalzeolite structurewas affected,
andSiatomswereleached outfrom thecatalyststructure.
XRDresultsshowedthatalkalineoxidationleadsto
signifi-cantMFIcrystallinitylosses.Thiseffectcanbeobservedas
adecreaseinthe intensityoftheTS-1characteristicpeaks
(Fig.6),thusareductionofcrystallinitypercentage(Table1).
ThehighercrystallinitylosswasobservedfortheCo/TS-1
cat-alyst.Titanosilicateszeolites,includingTS-1,arereportedas
resistanttoconcentrated mineralacids,but nottoalkaline
pHsduetodesilicationdevelopment(Pˇrech,2018).Toavoid
catalystdegradation,therecommendedNaOHconcentration
shouldbelowerthan0.2mol/L,sincehigherlevelscancause
totaldisruptionoftheframework(Pˇrech,2018).
Afteracidicoxidation,thecatalystparticlesdidnotshow
anystructuralchanges(Fig.5),andXRDresultsconfirmedthat
crystallinitywasmaintained(Table1),pointingoutthatacidic
environmentissaferforTS-1catalyststructure.
Tocheckleachingofmetallicions,inacidicoralkaline
envi-ronment,solubleionswerequantifiedbyatomicabsorption
analysis.Fe/TS-1catalystshowednoleaching,whileCo/TS-1
andCu/TS-1showedleachinginacidicpH(5mg/Land13mg/L,
respectively),and Cu/TS-1 leachingatalkalinepH(5mg/L).
CuOhasthelowestsolubilityinalkalinemedium(pHaround
8–9)at145◦C,andhighsolubilityinbothacidicandalkaline
pH,explainingtheobservedleaching(Palmer,2005).
There-fore,Co/TS-1andCu/TS-1catalystsdidnotleadtoenhance
DCAyield,andshowedlowchemicalstability,duetoleachate
ofmetals,disablingtheirpossibleuseuntilnoprocedureto
avoidleachingcouldbecarriedout.OnlyFe/TS-1showedto
beastablecatalyst,inbothmedia.Stabilityincreasecouldbe
achievedifdifferentmetalsalts,selectedamongtheonesthat
havebeenproventobeinsolubleinalkalineoracidicpH,are
chosen,whichshouldbedoneindividuallyaccordingtoeach
metallicion.Itisnotrecommended toincreasecalcination
temperature,duetopossiblesinteringoftheTS-1catalyst.
4.
Conclusions
TheuseofTS-1catalystinthecatalyticwetperoxide
oxida-tionofVAenhancedtheproductionofC4-DCA,comparatively
withthenon-catalysedreaction.Thetypeofproducedacids
dependsmainlyonthe usedtemperature, pHandreaction
time.Analkalinemediumcausedanover-oxidationofVA,
giv-ingrisetohydroxylatedacids,likemalicandtartaric,together
withhighdegradationlevels.InacidicpH,themainproduced
acidwassuccinic,andaloweramountofdegradation
prod-uctswasobserved.Therefore,VAoxidationactedsimilarlyto
otherligninmodel compounds,wheretheoxidationofthe
aromaticringisthefirststep,gettingopentoproduceC4-DCA.
However,theseC4-DCAcanquicklydegradetolow-molecular
weightcompounds,especiallyunderalkalineconditionsand
longreactiontimes.Ifsuccinicacidisthetargetcompound,
acidicoxidationshouldbeselected.
WhenTS-1catalystismodifiedwithFe,CoandCuoxides,
theproductivityofC4-DCAwasnotimprovedunderalkaline
pH, due tothe high degradation ofH2O2 to O2, associated
mainlywithCoandCuoxides.InacidicpH,Fe/TS-1and
Co/TS-1catalystsincreasedVA conversionandoxidativereaction,
but only Fe/TS-1showed a slightimprovement insuccinic
acid production and stability againstleaching. Leaching in
CuandCocatalystswasobserved,andtheiruseisnot
rec-ommended.Underalkalineoxidation,modifiedTS-1catalysts
suffereddesilicationandlossofexternalstructure,butnotin
acidconditions.Thus,itisrecommendedcarryingout
oxida-tionswithTS-1catalystatacidicorneutralpH.
Conflict
of
interest
Theauthorsdeclarenocompetingfinancialinterest.
Author
contributions
Themanuscriptwaswrittenthroughthecontributionsofall
authors.Allauthorshavegivenapprovaltothefinalversion
ofthemanuscript.Allauthorscontributedequally.
Acknowledgements
TheauthorsgratefullyacknowledgesupportfromFundac¸ão
para a Ciência e a Tecnologia (FCT), Portugal,Grant
num-bers: UID/EQU/50020/2019, UID/AGR/00690/2019; European
CooperationinScienceandTechnology,Grantnumbers:
Lig-noCOST(CA17128)andCostaRicanScience,Technologyand
TelecommunicationsMinistry,CostaRica.Scholarship
num-ber:MICITT-PINN-CON-2-1-4-17-1-002.
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