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Fernando Pozzi Semeghini Guastaldi

C

ARACTERIZAÇÃO FÍSICO

-

QUÍMICA

,

MORFOLÓGICA

,

ANÁLISE MECÂNICA E

DE ELEMENTOS FINITOS

3D,

DE DIFERENTES PLACAS E PARAFUSOS

METÁLICOS E TÉCNICAS DE FIXAÇÃO INTERNA

,

EMPREGADAS EM

FRATURAS DE ÂNGULO MANDIBULAR

ARAÇATUBA

-

SP

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Fernando Pozzi Semeghini Guastaldi

CARACTERIZAÇÃO FÍSICO-QUÍMICA, MORFOLÓGICA, ANÁLISE

MECÂNICA E DE ELEMENTOS FINITOS 3D, DE DIFERENTES PLACAS E

PARAFUSOS METÁLICOS E TÉCNICAS DE FIXAÇÃO INTERNA,

EMPREGADAS EM FRATURAS DE ÂNGULO MANDIBULAR.

ARAÇATUBA - SP

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Fernando Pozzi Semeghini Guastaldi

CARACTERIZAÇÃO FÍSICO-QUÍMICA, MORFOLÓGICA, ANÁLISE

MECÂNICA E DE ELEMENTOS FINITOS 3D, DE DIFERENTES PLACAS E

PARAFUSOS METÁLICOS E TÉCNICAS DE FIXAÇÃO INTERNA,

EMPREGADAS EM FRATURAS DE ÂNGULO MANDIBULAR.

Tese apresentada à Faculdade de Odontologia do Câmpus

de Araçatuba - Universidade Estadual Paulista “Júlio de

Mesquita Filho” - UNESP, para obtenção do Tίtulo de DOUTOR EM ODONTOLOGIA - Área de Concentração em

Cirurgia e Traumatologia Buco-Maxilo-Facial.

Orientador: Prof. Adj. Eduardo Hochuli Vieira

ARAÇATUBA - SP

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Ficha Catalográfica

Dados Internacionais de Catalogação na Publicação (CIP) Ficha catalográfica elaborada pela Biblioteca da FOA / UNESP

Guastaldi, Fernando Pozzi Semeghini.

G917 Caracterização físico-química, morfológica, análise mecânica e de elementos finitos 3D, de diferentes placas e parafusos metálicos e técnicas de fixação interna, empregadas em fraturas de ângulo mandibular.

Fernando Pozzi Semeghini Guastaldi. – Araçatuba : [s.n.], 2013

118 f. : il. ; tab. + 1 CD-ROM

Tese (Doutorado) – Universidade Estadual Paulista, Faculdade de Odontologia de Araçatuba

Orientador: Prof. Adj. Eduardo Hochuli Vieira

1. Análise de elementos finitos 2. Mandíbula 3. Fixação interna de fraturas 4. Titânio 5. Molibdênio I. T.

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Dados Curriculares

Fernando Pozzi Semeghini Guastaldi

NASCIMENTO: 22/03/1982 – São Carlos/SP FILIAÇÃO: Antônio Carlos Guastaldi

Norma Pozzi Semeghini

1999/2000: Técnico em Prótese Dentária

Centro Integrado de Educação (CIESC) – São Carlos.

2003/2006: Curso de Graduação em Odontologia

Faculdade de Odontologia Universidade de Ribeirão Preto UNAERP.

2007/2007: Estágio no Departamento de Diagnóstico Oral na Área de Cirurgia

Bucomaxilofacial FOP UNICAMP.

2008/2010: Curso de Pós-Graduação em Cirurgia e Traumatologia Buco-Maxilo-Facial

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2011: Título de Especialista em Cirurgia e Traumatologia Buco-Maxilo-Facial

concedido pelo Conselho Federal de Odontologia (CFO).

2010/2013: Curso de Pós-Graduação em Cirurgia e Traumatologia Buco-Maxilo-Facial

na Faculdade de Odontologia de Araçatuba Unive sidade Estadual Paulista Júlio de Mes uita Filho – nível Doutorado.

2011/2011: Professor Substituto junto à Disciplina de Cirurgia e Traumatologia

Buco-Maxilo-Facial, FOA UNESP.

2012/2012: Visiting Scholar e Research Scientist no Departament of Biomaterials and

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Aos meus pais,

Norma e Antônio Carlos

Pelo amor, carinho, paciência, dedicação e por todas as

vezes em que abdicaram de seus sonhos para a realização dos meus.

Admiro muito vocês por serem pais tão maravilhosos, que souberam me

educar com amor, apoio e com grandes atitudes.

Vocês são exemplos de vida para mim e espero que eu possa

retribuir pelo menos parte de todo o amor que dedicaram e que

continuam dedicando a mim. Tenho muito orgulho de ser filho de vocês!

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Aos meus avós,

Adelina (in memoriam) e Moacir Guastaldi (in memoriam)

Haydée e Antônio Semeghini

Pelo amor, carinho, incentivo e dedi

cação que

sempre tiveram comigo.

Vocês são exemplos de carát

er,

honestidade e simplicidade.

Sinto muita falta de vocês, da

minha

infância, da nossa convivência.

Muito obrigado por

tudo que sempre fizeram e que ainda fazem por mim! Amo muito

vocês!

Ao meu primeiro e grande amigo Edinho (

in

memoriam

).

Exemplo

de

dignidade,

simplicidade

e

perseveran

ç

a. Voc

ê

se foi... Mas conosco ficam as boas

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10

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Ao meu orientador, Professor Dr. Eduardo Hochuli Vieira, grande

exemplo de competência, dedicação e dignidade. Obrigado pela

oportunidade oferecida, pelos preciosos ensinamentos, paciência,

incentivo constante, por ter acreditado em mim e me proporcionado à

realização de um grande sonho. Muito Obrigado!

Ao Professor Dr. Idelmo Rangel Garcia Júnior, pelo profissional

dedicado, seguro e competente. Pela disposição em sempre nos ensinar,

direcionar e incentivar. Você é e sempre será um grande exemplo de

competência, amor e dedicação à profissão. Obrigado pela paciência que

sempre demonstrou diante de minhas dúvidas, questionamentos e

angústias. Muito Obrigado!

Ao Professor Dr. Osvaldo Magro Filho, pela competência e

preciosos conhecimentos transmitidos. Obrigado pela amizade,

confiança, incentivo e por considerar os alunos da pós-graduação seus

verdadeiros amigos, sempre se preocupando conosco e dividindo inúmeros

momentos de alegria. Muito obrigado!

Ao Prof. Dr. Paulo Guilherme Coelho, que confiou no meu trabalho

e abriu as portas da New York University para que eu aprendesse novas

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À Faculdade de Odontologia de Araçatuba - UNESP, sob direção da

Professora Dra. Ana Maria Pires Souhbia e vice-direção do Professor

Dr. Wilson Roberto Poi pela oportunidade de realização do curso de

Doutorado!

Ao Programa de Pós-Graduação em Odontologia da Faculdade de

Odontologia de Araçatuba - UNESP, pela oportunidade de realização do

curso de Doutorado!

Aos meus familiares, que sempre torceram, apoiaram e me

incentivaram. Muito obrigado!

À minha querida prima Carolina e ao seu marido Carl Clarke, por

todo o carinho, receptividade, apoio, ajuda e por serem pessoas com

caráter, dignidade e simplicidade! Amo muito voces!

Aos amigos: Rodolfo Bruniera Anchieta, Lucas Machado Silveira,

Daniel Galera Bernabé e Juliana Aparecida Delben, pela convivência,

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Aos meus amigos, pela amizade, pelos momentos de alegria,

descontração, por serem exemplos de honestidade, lealdade e

companheirismo. Muito obrigado!

Aos amigos do curso de Mestrado e Doutorado em Cirurgia e

Traumatologia Buco-Maxilo-Facial, pelos momentos compartilhados, ajuda

e amizade!

Aos amigos da Pós-Graduação em Odontologia, pela ajuda,

agradável convivência e momentos compartilhados!

Aos alunos do Curso de Graduação da Faculdade de Odontologia de

Araçatuba - UNESP, pelo respeito, credibilidade e confiança

depositados aos alunos da Pós-Graduação!

Aos funcionários do Laboratório de Cirurgia, da Pós-Graduação e

da Biblioteca, pela paciência, disponibilidade e ajuda!

Ao Professor Eduardo Passos Rocha e seus orientados: Rodolfo,

Ana Paula e Gustavo, pela colaboração no desenvolvimento da análise de

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Aos Professores do Programa de Pós-Graduação em Odontologia da

Faculdade de Odontologia de Araçatuba por contribuírem para a minha

formação acadêmica!

Aos Professores Membros da Banca Examinadora da minha Tese de

Doutorado: Prof. Dr. Eduardo Hochuli Vieira, Prof. Dr. Idelmo Rangel

Garcia Junior, Prof. Dr. Luis Geraldo Vaz, Prof. Dr. Eduardo Sanches

Gonçales e Prof. Dr. Sérgio Alexandre Gehrke!

À Coordenação de Aperfeiçoame

nto de Pessoal de

Nível

Superior (CAPES), pela concessão da Bolsa de Estágio de

Doutorando no Exterior (Doutorado Sandwich; Processo BEX

8487/11-1). Obrigado por esse grande incentivo!

… à

todas as pessoas que, direta ou indiretamente,

í

este trabalho,

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É

lan

ç

ar-se em busca de conquistas

grandiosas, mesmo expondo-se ao fracasso, do que alinhar-se

í

, que nem gozam muito nem sofrem

muito, porque vivem numa penumbra cinzenta, onde

ã

conhecem

ó

,

.

Theodore Roosevelt

Q

a adversidade; mas,

se quiser colocar

à

á

,

ê

-

.

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Guastaldi, FPS. Caracterização fίsico-quίmica, morfológica, análise mecânica e

de elementos finitos 3D, de diferentes placas e parafusos metálicos e técnicas

de fixação interna, empregadas em fraturas de ângulo mandibular [Tese].

Araçatuba: Faculdade de Odontologia da Universidade Estadual Paulista; 2013.

Resumo Geral

Proposição: Realizar uma caracterização físico-química, morfológica e

comparar o comportamento mecânico de uma liga experimental de Ti-Mo, ao

sistema de fixação análogo à base de Ti, em fraturas de ângulo mandibular,

favoráveis ao deslocamento. Adicionalmente, análises de elementos finitos 3D

foram realizadas para avaliar o padrão de distribuição de tensões nas placas e

nos parafusos.

Material e Método: Vinte e oito réplicas de mandίbulas de poliuretano foram

usadas e uniformemente seccionadas na região do ângulo mandibular

esquerdo. Estas foram divididas em 4 grupos considerando o material das

placas e as técnicas de fixação interna: grupo Eng 1P, uma placa (zona de

tensão da mandίbula) e 4 parafusos de 6 mm de comprimento; grupo Eng 2P,

duas placas (uma na zona de tensão da mandίbula e a outra na zona de

compressão), a primeira fixada com 4 parafusos de 6 mm de comprimento e a

segunda com 4 parafusos de 12 mm de comprimento, sendo todo o material de

fixação do sistema 2.0-mm. Os mesmos grupos foram criados para a liga

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As médias e os desvios-padrão foram comparados para avaliação estatίstica

(ANOVA; p < .05). Adicionalmente, foi construído um modelo de elementos

finitos 3D considerando as mesmas variáveis para avaliar as tensões

equivalentes de von Mises (σvM) nas placas e nos parafusos.

Resultados: Diferença estatisticamente significativa (p < .05) foi encontrada

quando foi realizada a comparação entre ambas as técnicas de fixação (1 e 2

placas), independentemente do material das placas (cpTi and Ti-15Mo).

Quando considerado os valores das tensões equivalentes de von Mises (σvM)

para a comparação entre ambos os grupos (Eng and Ti-15Mo) com 1 placa,

verificou-se uma redução de 10.5% na placa e de 29.0% nos parafusos, para o

grupo da liga titânio-molibdênio. Ainda, quando foi realizada a comparação dos

mesmos grupos com 2 placas, o fator mais relevante foi uma redução, na

concentração das tensões, de 28.5% nos parafusos para o grupo Ti-15Mo.

Conclusão: A técnica de fixação com 2P mostrou melhor comportamento

mecânico em fraturas de ângulo mandibular, favoráveis ao deslocamento,

considerando ambos os materiais utilizados, Ticp e Ti-15Mo, quando

submetidos a uma carga vertical linear na região de molar. As placas de

titânio-molibdênio reduziram, substancialmente, as concentrações de tensões nos

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Guastaldi FPS. Physico-chemical and morphological characterization,

mechanical and 3D finite element analysis, of different metal plates and screws

and internal fixation techniques, employed in mandibular angle fractures

[Thesis]. Araçatuba: School of Dentistry of Sao Paulo State University; 2013.

General Abstract

Purpose: Perform a physico-chemical and morphological characterization and

compare the mechanical behavior of an experimental Ti-Mo alloy to the

analogous metallic Ti-based fixation system, for mandibular angle fractures,

favorable to displacement. Additionally, finite element analysis was performed

to assess the stress distribution in the plates and screws.

Material and Method: Twenty eight polyurethane mandible replicas were used

and uniformly sectioned on the left mandibular angle. These were divided into 4

groups considering the material of the plates and the internal fixation

techniques: group Eng 1P, one 2.0-mm plate (tension zone of the mandible)

and 4 screws 6 mm long; group Eng 2P, two 2.0-mm plates (one in the tension

zone of the mandible and the other in the compression zone), the first fixed with

4 screws 6 mm long and the second with 4 screws 12 mm long. The same

groups were created for the titanium alloy (Ti-15Mo). Each group was subjected

to linear vertical loading at the first molar. Means and standard deviations were

compared with respect to statistical significance (ANOVA; p < .05). Additionally,

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specimens used in the mechanical tests were created to evaluate the von Mises

equivalent stress (σvM) in the plates and screws.

Results: Statistically significant difference (p < .05) was found when the

comparison between both internal fixation techniques (1 and 2 plates) was

performed, regardless the materials of the plates (cpTi and Ti-15Mo). When

considering the von Mises equivalent stress (σvM) values for the comparison

between both groups (Eng and Ti-15Mo) with 1 plate, an decrease of 10.5% in

the plate and an decrease of 29.0% in the screws for the

titanium-molybdenum-based group was observed. Also, when comparing the same groups with 2

plates, the relevant fact was an decrease of 28.5% in the screws for the

Ti-15Mo group.

Conclusion: The 2P technique showed better mechanical behavior for

favorable to displacement angle fracture fixation than 1P, considering both

materials, cpTi and Ti-15Mo, of the bone plates when the fixation methods were

subjected to linear vertical loading in the molar region. The

titanium-molybdenum alloy plates substantially decreased the stress concentration in the

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Lista de Figuras

Capitulo 1

Figure 1 The location of the titanium-based system for both internal

fixation techniques, (a) 1 plate and (b) 2 plates.

Figure 2 The location of the titanium-molybdenum-based system for

both internal fixation techniques, (a) 1 plate and (b) 2 plates.

Figure 3 Vertical linear load applied at the 1st inferior molar, during

the mechanical test on a servo-hydraulic machine.

Figure 4 SEM micrograph of Ti-15Mo alloy sample; (a) Mo mapping

(white points) and (b) Ti mapping (white points) of the Ti-15Mo alloy

sample. Magnification 2.000X.

Figure 5 Optical microscopy of the plates, after the surface attack

with Kroll solution, revealing the microstructures of the (a) cpTi and the

(b) Ti-15Mo alloy. Magnification 500X.

Figure 6 SEM micrograph showing the screw (Ti6Al4V) morphology;

(a) screw tip and (b) screw thread. Magnification 200X.

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Figure 7 (top) SEM micrograph showing the plates (Engimplan e

Ti-15Mo) morphology (plate thread); (bottom) EDX of the same surfaces.

Magnification 500X.

Figure 8 Mean and standard deviation (SD) of the results obtained in

the biomechanical analysis, considering the material of the bone plates

and the internal fixation technique employed (two-factor factorial

ANOVA).

Capitulo 2

Figure 1 Synthetic mandible before the CT scan.

Figure 2 Geometric model of the mandibular segment (Mimics 13.1)

involving only part of the body (with the 1st and 2nd molars), the lower half

of the ramus and the mandibular angle.

Figure 3 Reconstruction of the mandible segment (SolidWorks 2010)

simulating the fracture in the mandibular angle.

Figure 4 Geometric models of the plate and the screws (SolidWorks

2010).

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Figure 5 Meshed model showing the 2 plate configurations analyzed

in the study: (left) 4-hole monocortical tension band plate at the superior

border, and (right) 4-hole monocortical tension band plate and 4-hole

bicortical compression band plate at the inferior border.

Figure 6 Stress distributions in the mandibular model by a 100 N

vertical load. Stress was mainly located around the loading region (1st

molar).

Figure 7 Group Eng 1P: von Mises equivalent stress (σvM) for the (a)

plate and (b) the screws.

Figure 8 Group Ti-15Mo 1P: von Mises equivalent stress (σvM) for

the (a) plate and (b) the screws.

Figure 9 Group Eng 2P: von Mises equivalent stress (σvM) for the (a)

plates and (b) the screws.

Figure 10 Group Ti-15Mo 2P: von Mises equivalent stress (σvM) for

the (a) plates and (b) the screws.

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Lista de Tabelas

Capitulo 1

Table 1 Chemical analysis for Ti-15Mo alloy ingots (wt %).

Table 2 Mean and standard deviation (SD) of the loads obtained

during the mechanical test, for all groups.

Capitulo 2

Table 1 Mechanical properties (Elasticity modulus and Poisson's

ratio) of the materials.

Table 2 Von Mises (MPa) equivalent stress (σvM) values.

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Lista de Abreviaturas

AEF Análise de Elementos Finitos

Ti Titanium

Mo Molybdenum

EDXRF Energy Dispersive X-ray Fluorescence

EDX Energy Dispersive X-ray

wt % Weight Percent

SEM Scanning Electron Microscopy

cpTi Comercially Pure Titanium

Ti-Mo Titanium Molybdenum

® Trademark

Ti-15Mo Titanium 15% Molybdenum

ASTM American Society for Testing and Materials

Ti6Al4V Titanium 6% Aluminium 4% Vanadium

IQAr Instituto de Quίmica de Araraquara

UNESP Universidade Estadual Paulista “Júlio de Mesquita Filho”

Eng Engimplan®

1P One Plate

mm Millimeter

2P Two Plates

MTS Material Test System

mm/min Millimiter per Minute

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SD Standard Deviation

% Percent Sign

Co Cobalt

Cr Chromium

SS Stainless Steel

FEA Finite Element Analysis

3D Three-Dimensional

CT Computed Tomography

1st First

2nd Second

.igs Initial Graphics Exchange Specification

σvM Von Mises Equivalent Stress

n Significance

MPa Megapascal

GPa Gigapascal

ELI Extra-Low Interstitial

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Sumário

Introdução Geral

1. Capítulo 1 Biomechanical study in polyurethane mandibles of different metal plates and internal fixation techniques, employed in mandibular angle fractures

1.1 Abstract 1.2 Introduction

1.3 Material and Method 1.4 Results 1.5 Discussion 1.6 Conclusion 1.7 References 1.8 Figures 1.9 Tables

2. Capítulo 2 3D FEA of the stress distribution within different metal plates and screws and internal fixation techniques, in mandibular angle fractures

2.1 Abstract

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2.5 Discussion 2.6 Conclusion 2.7 References 2.8 Figures 2.9 Tables

Anexos

Anexo A Normas do periódico Journal of Craniofacial Surgery (JCS), selecionado para a publicação do Capítulo 1.

Anexo B Normas do periódico International Journal of Oral and Maxillofacial Surgery (IJOMS), selecionado para a

publicação do Capítulo 2.

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Introdução Geral

As fraturas mandibulares constituem o tipo de trauma mais comum do

esqueleto facial. Os relatos demonstram uma proporção de 6:2:1 entre as

fraturas de mandίbula, do zigoma e da maxilla (Haug et al., 1990). O principal

objetivo no tratamento das fraturas é o reparo do osso fraturado resultando no

restabelecimento da forma e função. O controle do risco de infecção, da

má-união e de lesões dos tecidos moles, são alguns dos desafios técnicos que

podem ser incluídos no manejo global dos traumatismos (Laughlin et al., 2007).

Dentre as fraturas mandibulares, as da região de ângulo apresentam alta

incidência, sendo uma das mais frequentes na atualidade e sua gravidade está

diretamente relacionada ao tipo de trauma que as ocasionou (Ellis 3rd, 2009).

O ângulo mandibular foi definido, anatomicamente, por uma região triangular,

delimitada pela borda anterior do músculo masseter e uma linha oblíqua, que

se estende da região do terceiro molar inferior à inserção posterior do músculo

masseter (Killey, 1974). De acordo com Ellis 3rd et al. (1985), elas

representavam 10% das fraturas mandibulares em pacientes vítimas de

acidentes automobilísticos, 17% em pacientes vítimas de quedas, podendo

representar até 30% das fraturas mandibulares em pacientes vítimas de

agressão física.

Esse tipo de diversidade não ocorre em relação ao perfil dos pacientes

que apresentam fratura do ângulo mandibular. Em sua grande maioria, são

indivíduos do gênero masculino, economicamente ativos e na faixa etária de 20

à 40 anos (Ellis 3rd et al., 1985; Lee & Dodson, 2000; Gabrielli et al., 2003;

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Quanto à modalidade de tratamento a ser empregada, as fraturas de

ângulo mandibular apresentam diversas formas de condução, sendo grande

foco de controvérsias, talvez sendo superadas somente para as da região de

côndilo mandibular. Controvérsias essas muito mais relacionadas a fatores

ligados à preferência e/ou experiência do profissional responsável pela

condução do caso, do que com base científica (Ellis 3rd, 1999, 2009). A fixação

interna tem sido empregada com sucesso no tratamento das fraturas

mandibulares durante as últimas décadas (Siddiqui et al., 2007) de acordo com

os princípios estabelecidos por Michelet et al. (1973) e Champy et al. (1978).

Diversas formas de tratamento são propostas para as fraturas de ângulo

mandibular, como por acesso intrabucal e aplicação de uma placa na linha

oblíqua externa (Michelet et al., 1973; Champy et al., 1978), ou por acesso

transbucal e aplicação de duas placas, ou ainda, acesso extrabucal e aplicação

de duas placas. A primeira forma de tratamento citada destaca-se por ser

tecnicamente mais simples e rápida, por evitar o risco de lesão ao nervo facial

e à possibilidade de cicatriz aparente (Edwards & David, 1996).

Assim, para melhor compreensão do comportamento biomecânico da

fixação interna das fraturas mandibulares, e para possibilitar o desenvolvimento

de novos materiais e técnicas, foram realizados estudos experimentais in vitro

(Haug et al., 2002; Rudderman et al., 2008). Estes estudos necessitam da

utilização de osso humano ou de um substituto ósseo. Vários materiais, como

costela bovina, mandíbulas de ovelhas, réplicas de mandíbulas humanas em

resina de poliuretano, têm sido utilizados como substitutos ósseos em pesquisa

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As placas e parafusos de titânio constituem-se no padrão ouro para a

fixação de fraturas bucomaxilofaciais e sua utilização em trauma têm sido

amplamente estudada (Bell & Kindsfater, 2006). Laughlin et al. (2007),

reportaram que a escolha do tipo de fixação interna para as fraturas de

mandíbula deve apresentar as seguintes características: simplicidade de

instalação, apropriada resistência mecânica para suportar os esforços

mastigatórios e o adequado treinamento e conhecimento, por parte do

profissional, do sistema utilizado.

Ainda, a realização de pesquisas in vitro, in vivo, para o estudo e o

desenvolvimento de diferentes materiais empregados na fabricação das placas

e parafusos, das diferentes técnicas utilizadas como fixação interna,

empregados no tratamento das fraturas e osteotomias da face, são

imprescindíveis para avaliar o comportamento mecânico, a resposta biológica,

local e sistêmica, que este biomaterial poderá desencadear ao receptor para,

posteriormente, tornar possível sua aplicação em humanos.

Desta forma, para melhor compreensão do comportamento dos

diferentes materiais e técnicas empregados nos traumas bucomaxilofaciais, a

utilização de modelos matemáticos virtuais associados à simulação numérica

empregando-se análise de elementos finitos (AEF) tem demonstrado ser um

meio de prever a distribuição e concentração de tensões e deslocamentos em

áreas fraturadas que necessitam de fixações (Takada et al., 2006; Wang et al.,

2010; Ji et al., 2010; Takahashi et al., 2010).

É possível afirmar que a AEF é um método preciso para se avaliar o

comportamento mecânico de estruturas, desde que as propriedades mecânicas

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(Vollmer et al., 2000). Com o auxílio da AEF, pode-se aprimorar a técnica

cirúrgica, estimulando o desenvolvimento de novos biomateriais, através de

simulações que representem diferentes formas de fratura do ângulo

mandibular, com diferentes materiais e quantidade de parafusos, com o

objetivo de reduzir a concentração de tensões na área fraturada, auxiliando

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Referências

1. Bell RB & Kindsfater CS. The use of biodegradable plates and screws to

stabilize facial fractures. J Oral Maxillofac Surg 2006;64:31-9.

2. Bredbenner TL & Haug RH. Substitutes for human cadaveric bone in

maxillofacial rigid fixation research. Oral Surg Oral Med Oral Pathol Oral Radiol

Endod 2000;90:574-80.

3. Champy M, Lodde JP, Schmitt R, Jaeger JH, Muster D. Mandibular

osteosynthesis by miniature screwed plates via a buccal approach. J Oral

Maxillofac Surg 1978;6:14-21.

4. de Matos FP, Arnez MFM, Sverzut CE, Trivellato AE. A retrospective study of

mandibular fracture in a 40-month period. J Oral Maxillofac Surg 2010;39:10-5.

5. Edwards T & David D. A comparative study of miniplates used in the treatment

of mandibular fractures. Plast Reconstr Surg 1996;97:1150-6.

6. Ellis E 3rd, Moos KF, el-Attar A. Ten years of mandibular fractures: an analysis

of 2,137 cases. Oral Surg Oral Med Oral Pathol 1985;59:120-9.

7. Ellis E 3rd. Treatment methods for fractures of the mandibular angle. Int J Oral

Maxillofac Surg 1999;28:243-52.

8. Ellis E 3rd. Management of fractures through the angle of the mandible. Oral

Maxillofac Surg Clin North Am 2009;21:163-74.

9. Gabrielli MAC, Gabrielli MFR, Marcantonio E, Hochuli-Vieira E. Fixation of

mandibular fractures with 2.0-mm miniplates: Review of 191 cases. J Oral

Maxillofac Surg 2003;61:430-6.

10. Haug RH, Prather J, Indresano AT. An epidemiologic survey of facial fractures

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11. Haug RH, Street CC, Goltz M. Does plate adaptation affect stability? A

biomechanical comparison of locking and nonlocking plates. J Oral Maxillofac

Surg 2002;60:1319-26.

12. Ji B, Wang C, Liu L, Long J, Tian W, Wang. A biomechanical analysis of

titanium miniplates used for treatment of mandibular symphyseal fractures with

the finite element method. Oral Surg Oral Med Oral Pathol Oral Radiol Endod

2010;109:e21-7.

13. Killey HC. Fractures of the mandible. Bristol: Wright. 2nd ed. 1974. 13p. Apud

Banks P. Killey’s - Fraturas de Mandíbula. São Paulo: Santos. 4a ed. 1994. 15p. 14. Laughlin RM, Block MS, Wilk R, Malloy RB, KentJN. Resorbable plates for the

fixation of mandibular fractures: a prospective study. J Oral Maxillofac Surg

2007;65:89-96.

15. Lee JT & Dodson TB. The effect of mandibular third molar presence and

position on the risk of an angle fracture. J Oral Maxillofac Surg 2000;58:394-8.

16. Michelet FX, Deymes J, Dessus B. Osteosynthesis with miniaturized screwed

plates in maxillofacial surgery. J Oral Maxillofac Surg 1973;1:79-84.

17. Paza AO, Abuabara A, Passeri LA. Analysis of 115 mandibular angle fractures.

J Oral Maxillofac Surg 2008;66:73-6.

18. Rudderman RH, Mullen RL, Phillips JH. The biophysics of mandibular fractures:

an evolution toward understanding. Plast Reconstr Surg 2008;121:596-607.

19. Siddiqui A, Markose G, Moos KF, McMahon J, Ayoub AF. One miniplate versus

two in the management of mandibular angle fractures: a prospective

randomised study. Br J Oral Maxillofac Surg 2007;45:223-5.

20. Takada H, Abe S, Tamatsu Y, Mitarashi S, Saka H, Ide Y. Three-dimensional

bone microstructures of the mandibular angle using micro-CT and finite element

analysis: relationship between partially impacted mandibular third molars and

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21. Takahashi H, Moriyama S, Furuta H, Matsunaga H, Sakamoto, Y, Kikuta T.

Three lateral osteotomy designs for bilateral sagittal split osteotomy:

biomechanical evaluation with three-dimensional finite element analysis. Head

Face Med 2010;26;6:4.

22. Vollmer D, Meyer U, Joos U, Vègh A, Piffko J. Experimental and finite element

study of a human mandible. J Craniomaxillofac Surg 2000;28(2):91-6.

23. Wang H, Ji B, Jiang W, Liu L, Zhang P, Tang W, Tian W, Fan Y.

Three-dimensional finite element analysis of mechanical stress in symphyseal

fractured human mandible reduced with miniplates during mastication. J Oral

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1. Capítulo 1

B

IOMECHANICAL STUDY IN POLYURETHANE MANDIBLES OF DIFFERENT

METAL PLATES AND INTERNAL FIXATION TECHNIQUES

,

EMPLOYED IN MANDIBULAR ANGLE FRACTURES

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1.1 Abstract

Purpose: Perform a physico-chemical and morphological characterization and

compare the mechanical behavior of an experimental Ti-Mo alloy to the

analogous metallic Ti-based fixation system, for mandibular angle fractures,

favorable to displacement.

Material and Method: Twenty eight polyurethane mandible replicas were used

and uniformly sectioned on the left mandibular angle. These were divided into 4

groups considering the material of the plates and the internal fixation

techniques: group Eng 1P, one 2.0-mm plate (tension zone of the mandible)

and 4 screws 6 mm long; group Eng 2P, two 2.0-mm plates (one in the tension

zone of the mandible and the other in the compression zone), the first fixed with

4 screws 6 mm long and the second with 4 screws 12 mm long. The same

groups were created for the titanium alloy (Ti-15Mo). Each group was subjected

to linear vertical loading at the first molar on the plated side in an MTS-810

servo-hydraulic mechanical testing unit. The maximum load resistance values

were measured. Means and standard deviations were compared with respect to

statistical significance using the two-factor factorial analysis of variance

(ANOVA; p < .05).

Results: The chemical composition of the Ti-15Mo alloy was close to the

nominal value in all cases. The mapping of Mo and Ti showed a homogeneous

distribution of these elements. SEM of the screw, revealed the presence of

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treatment. The metallographic analysis reveals granular microstructure, from

the thermomechanical trials. No statistically significant difference (p > .05) was

found when the materials of the plates (cpTi and Ti-15Mo) where considered for

both techniques of fixation (1 and 2 plates). However, when the comparison

between both internal fixation techniques was performed, statistically significant

difference was found (p < .05).

Conclusion: The 2P technique showed better mechanical behavior for

favorable to displacement angle fracture fixation than 1P, considering both

materials, cpTi and Ti-15Mo, of the bone plates when the fixation methods were

subjected to linear vertical loading in the molar region.

Keywords: Mandible; fracture fixation, internal; bone plates; titanium;

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1.2 Introduction

Mandible fractures are among the most common injuries that affect the

facial skeleton (Ellis et al., 1985; Haug et al., 1990). Moreover, fractures of the

mandibular angle are the most problematic in the facial region because of the

high frequency of complications and difficult surgical access to the site (Gear et

al., 2005; Fernandez et al., 2003; Haug et al., 2001).

Infection and non-union are commonly reported after rigid internal fixation

of these fractures (Mathog et al., 2000). Despite significant research on the

subject, there is still some controversy on the ideal fixation scheme for fractures

of this region (Gear et al., 2005; Kimsal et al., 2011). Treatment of mandibular

fractures is based on the restoration of form and function, seeking suitable bone

repair. The basic requirement for optimal function is adequate anatomic shape

and stiffness (resistance to deformation under load) (Prein & Rahn, 1998).

After a fracture, the transmission of compressive forces can still take

place across a fracture plane. The bone remains able to take over the

compressive tasks, and the implant must substitute for the lost tensile

properties. For more than 2 decades, open reduction with stable internal fixation

has been the treatment of choice for mandibular fractures. Correct implant

placement is determined by the location and type of fracture and its relation to

the tension zones (Prein & Rahn, 1998).

Rigid internal fixation is now routinely used for surgical management of

mandible fractures (Feller et al., 2002; Moreno et al., 2000; Fernandez et al.,

2003; Dolanmaz et al., 2004). Mandible stability during functional activities

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strong and rigid enough to withstand the functional loads and enable

undisturbed fracture healing. Therefore, optimized internal fixation should attain

a balance between the stability of the fragments and the stress shield effect of

the miniplates (Ji et al., 2010).

Fixation methods can be evaluated empirically by mechanical tests using

universal testing machines. Samples made with material that has a modulus of

elasticity similar to that of bone are duly prepared to simulate fracture fixation.

Thus, it is possible to observe the trend of the fixation system behavior when

exposed to load (Vieira e Oliveira & Passeri, 2011).

The aim of this study was to perform a physicochemical and

morphological characterization and a comparative evaluation of the mechanical

behavior of an experimental Ti-Mo alloy to the analogous metallic Ti-based

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1.3 Material and Method

Prior to the mechanical test, Energy Dispersive X-ray Fluorescence

(EDXRF) and Energy Dispersive X-ray (EDX) spectra were used to confirm that

the ingots composition was close to nominal (15Mo wt%). The chemical

analyses were performed in a total of six different areas on the bulk and on the

surface of each ingot by both techniques (EDXRF and EDX).

After chemical characterization, metallographic observation with

Scanning Electron Microscopy (SEM) and mapping of Mo were performed on

the samples’ surface in order to verify possible defects from casting process

and the distribution of Mo. The experiments were conducted using a SEM

microscope (LEO 440, LEO Electron Microscopy Ltd., Cambridge, UK) coupled

with an energy dispersive analyzer, while for EDXRF measurements, a

fluorescence X-ray spectrometer (EDX-800 RayNy, Shimadzu, Kyoto, Japan)

was used.

Also, an Optical Microscope (Leica DMR, Leica Microsystems, Wetzlar,

Germany) coupled with Leica Qwin Software was used to capture and analyze

the images of the microstructure of the cpTi and Ti-Mo alloy, after the surface

attack with Kroll solution (5% Nitric acid, 10% hydrofluoric acid and 85% volume

of water; ASTM E 407), to reveal its microstructure.

For this study, 28 human dentate mandibular replicas made of rigid

polyurethane resin (Nacional®, Jaú, SP, Brazil), were used as substrate. The

2.0-mm titanium-based system group consisted of 21 straight 4-hole plates with

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(Engimplan®, Rio Claro, SP, Brazil). The 2.0-mm titanium-molybdenum-based

system group consisted of 21 straight 4-hole plates (Ti-15Mo).

Note: In accordance with the manufacturer's specifications, the plates are made of cpTi grade 2 (ASTM F67-06) and the screws are made of the titanium alloy Ti-6Al-4V

(ASTM F136-12a).

The titanium alloy (Ti-15Mo; ASTM F2066-08) used in this study, and

developed by the Biomaterials Group (IQAr - UNESP), to be applied as

biomaterials (Oliveira et al., 2004, 2007, 2008, 2009), was cast in an arc-melting

furnace under ultrapure argon atmosphere, following a well-known procedure

described in the literature (Oliveira et al., 2004, 2007). The ingots obtained after

the fusion of the elements (Ti and Mo), and after thermo-mechanical treatments,

were sent to Engimplan®, to be laminated into plates for internal fixation.

Before the study, a mandible was sectioned simulating a simple

mandibular angle fracture, favorable to displacement, following a procedure

described in the literature (Bregagnolo et al., 2011). Subsequently, the

sectioned mandible was sent to National® (Jaú, SP, Brazil) for reproducing the

standardized cut.

The samples were divided into 4 groups, with 7 mandibles each,

according to the plate material and internal fixation technique employed, as

described:

- Group Eng 1P was fixed with 1 straight 4-hole plate and 4 monocortical

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- Group Eng 2P was fixed with 2 straight 4-hole plates, one in the tension

zone of the mandible and the other in the compression zone, the first

was fixed with 4 monocortical screws 6 mm long and the second with 4

bicortical screws 12 mm long (Figure 1);

The same groups were created for the titanium alloy (Ti-15Mo; Figure 2).

To standardize the position of the plates and the screw insertion, guides

of acrylic resin were made.

The mechanical test was performed on a servo-hydraulic machine

MTS-810 (Material Test System). Two steel devices were made and set up on the

MTS machine, one as a supporter to stabilize the mandible replicas and another

as a tip to apply the vertical loads (Figure 3). The force was applied through the

tip perpendicular to the occlusal plane at a rate of 1 mm/min at the first molar on

the plated side.

The data from the load, in Newtons (N), applied during the mechanical

test, was determined at the time at which the fixation failed.

The statistical analysis of the data obtained in the mechanical tests, were

compared using ANOVA, with two factors of variation (the plate material and

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1.4 Results

The chemical analysis (EDXRF and EDX) showed that the actual

chemical composition of the Ti-15Mo alloy was close to the nominal value in all

cases (Table 1). The chemical composition of the alloy was homogeneous, and

no expressive differences were found between surface and bulk with both

techniques used (p > .10). The mapping of Mo and Ti showed a homogeneous

distribution of these elements, without preferential zone, in the whole analyzed

region (Figure 4).

Figure 5 shows the SEM of the screw (Ti-6Al-4V). Machining debris can

be seen, what is undesirable for in vivo application, while Figure 6 shows the

SEM of both plates. The cpTi plate undergoes a surface treatment not disclosed

by the company, while the Ti-15Mo plate does not present treatment.

The Optical Microscopy of the cpTi and the Ti-15Mo alloy is shown in

Figure 7. The metallographic analysis reveals granular microstructure, from the

thermomechanical trials, performed in its gross structure of fusion during the

manufacturing process. These trials are needed to show that these materials

have adequate mechanical resistance for application.

During the mechanical tests no fractures of the synthetic mandibles, of

the plates and the screws were detected. Table 2 shows the mean and

standard deviation (SD) values relative to the maximum forces (N) obtained

during the mechanical tests for all groups of the study.

No statistically significant difference (p > .05) was found when the

materials of the plates (cpTi and Ti-15Mo) where considered for both

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when the comparison between both internal fixation techniques (1P and 2P)

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1.5 Discussion

There have been many scientific researches that have studied the

behavior of fixation techniques in the mandible region when subjected to

mechanical tests, to confirm or support the best position, orientation, and

selection of plate type and materials employed in mandibular angle fracture

treatment. It is essential to understand the biomechanical behaviour of mandible

and optimize the fixation pattern to enable surgeons to improve the outcomes of

internal fixation (Dichard and Klotch, 1994; Choi et al., 1995a, 1995b; Shetty et

al., 1995; Haug et al., 1996; Fedok et al., 1998; Alkan et al., 2007; Ji et al.,

2012).

In 2000, Bredbenner & Haug compared human cadaver mandibular

bone, bovine rib, porcine rib, photoelastic epoxy, and two types of polyurethane

synthetic mandibles, each of which had been used previously in maxillofacial

biomechanical research. The mechanical standards for comparison were pullout

strength and insertional torque. They concluded that the polyurethane mandible

showed results similar to cadaveric bone and was considered by the authors to

be the material of choice for in vitro studies. Eliminating many of the variables

associated with natural or live tissue, permits a unique opportunity to assess

only the reconstruction technique and its mechanical interaction with the

substrate being reconstructed.

However, it is important to emphasize that the data obtained from

biomechanical studies, such as those used in the present study, can not be

directly transferred to clinical use in humans serving only as indicative

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The introduction of modern devices for internal fixation substantially

shortens the duration of intermaxillary fixation or even obviates it completely.

One of the therapeutic goals of this kind of operation is to achieve

uncomplicated bone healing, so as to prevent any relapse. The plate/screw

osteosynthesis is a standard method for the surgical treatment of mandible

fractures nowadays (Levy et al., 1991; Mathog et al., 2000; Feller et al., 2002;

Arbag et al., 2008).

Models used in previous studies usually employ incisal edge loading or

molar loading to simulate the force involved in mastication (Kroon et al., 1991;

Dichard and Klotch, 1994; Choi et al., 1995a, 1995b; Shetty et al., 1995; Haug

et al., 1996; Fedok et al., 1998; Alkan et al., 2007; Ji et al., 2012). In this study,

a compressive load was applied to the occlusal surface of the mandibular 1st

molar on the plated side perpendibular to the occlusal plane, which has been

shown to exhibits the largest muscle recruitment activity (Lovald et al., 2009).

We agree that these models may lead to results not according with

physical conditions, however, they can predict the behavior of different

scenarios of internal fixation, with several fracture patterns, and the behavior of

the most common materials used in fabrication of the bone plates and screws.

The fixation of fractures of the mandibular angle is possibly more critical

than fixation of fractures located in other regions of the mandible. Fractures of

the angle are associated with the highest rate of postoperative complications of

all mandibular fractures (Iizuka et al., 1991; Ellis 3rd, 1999; Esen et al., 2012),

which might be related to the use of different techniques of fixation (Ellis 3rd,

1999). The preferred type of fixation is still controversial (Ellis 3rd, 1999; Levy et

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the determination of best positioning, orientation, and selection of plate type and

material are important.

Although most of the studies indicate increase stiffness and strength in

multiple plate systems repair versus single-plate applications, much debate

exists about the use of either one or two plates for treating angle fractures. The

most common surgical treatment for angle fractures is the use of a single

miniplate with or without maxillo-mandibular fixation (Gear et al., 2005), with the

next most common being the two-miniplate technique. However, all

biomechanical models developed to date have shown that two plates provide

much more stability than one (Kroon et al., 1991; Dichard and Klotch, 1994;

Choi et al., 1995a, 1995b; Shetty et al., 1995; Haug et al., 1996; Fedok et al.,

1998; Alkan et al., 2007; Ji et al., 2012). Our results corroborates with the

literature and support the contention that the use of 2 plates when treating

simple fractures of the mandibular angle, unfavorable for treatment, with internal

fixation is superior to the use of 1 plate.

More, even if no statistically significant difference was found when the

comparison between the materials of the plates was performed, for both 1P and

2P, considering only the technique with 1 plate, there is a higher mechanical

resistance of the titanium-molybdenum alloy. This can be explained by the fact

that both, cpTi and Ti-15Mo, present different metallurgical structures what

implies in distinct deformation processes. Probably, when the cpTi plate enters

the permanent deformation process (plastic deformation), the Ti-15Mo plate still

is in the elastic deformation process.

Also, it is important to point out that the combined use of cpTi (bone plate

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because they are different metals with different electrochemical potentials (Silva

et al., 1990). Thereby, the ideal scenario is to use the same material for the

manufacture of the plates and screws.

More, the literature showed that the vanadium (V) and aluminum (Al)

release in the Ti-6Al-4V alloy could induce Alzheimer’s disease, allergic

reaction, and neurological disorders (Mark & Waqar, 2007). Therefore, the

development of titanium alloys targeted for biomedical applications are highly

required, fact that corroborate with this study, once the

titanium-molybdenum-based alloy used, as published elsewhere (Oliveira et al., 2007, 2011), is

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1.6 Conclusion

According to the methodology used and based in the results obtained, it

can be concluded that the fixation of a linear fracture of the mandibular angle,

favorable to displacement, is more resistant to mechanical testing when fixed

with the 2 plates technique. Moreover, we suggest that the plates and screws

be made of the same material.

Acknowledgements

The authors are thankful to Engimplan® (Rio Claro, SP, Brazil) for their support.

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1.7 References

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different plating techniques in repair of mandibular angle fractures. Oral

Surg Oral Med Oral Pathol Oral Radiol Endod 2007;104:752-6.

2. Arbag H, Korkmaz HH, Ozturk K, Uyar Y. Comparative evaluation of

different miniplates for internal fixation of mandible fractures using finite

element analysis. J Oral Maxillofac Surg 2008;66:1225-32.

3. Bredbenner TL, Haug RH. Substitutes for human cadaveric bone in

maxillofacial rigid fixation research. Oral Surg Oral Med Oral Pathol Oral

Radiol Endod 2000;90:574-80.

4. Bregagnolo LA, Bertelli PF, Ribeiro MC, Sverzut CE, Trivellato AE.

Evaluation of in vitro resistance of titanium and resorbable (poly-L-DL-lactic

acid) fixation systems on the mandibular angle fracture. Int J Oral Maxillofac

Surg 2011; 40:316-21.

5. Choi BH, Kim KN, Kang HS. Clinical and in vitro evaluation of mandibular

angle fracture fixation with the two-miniplate system. Oral Surg Oral Med

Oral Pathol Oral Radiol Endod 1995a;79:692-5.

6. Choi BH, Yoo JH, Kim KN, Kang HS. Stability testing of a two miniplate

fixation technique for mandibular angle fractures. An in vitro study. J

Craniomaxillofac Surg 1995b;23:123-5.

7. Dichard A & Klotch DW. Testing biomechanical strength of repairs for the

mandibular angle fracture. Laryngoscope 1994;104:201-8.

8. Dolanmaz D, Uckan S, Isik K, Saglam H. Comparison of stability of

absorbable and titanium plate and screw fixation for sagittal split ramus

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9. Ellis E 3rd, Moos KF, el-Attar A. Ten years of mandibular fractures: an

analysis of 2,137 cases. Oral Surg Oral Med Oral Pathol 1985;59:120-9.

10. Ellis E 3rd. Treatment methods for fractures of the mandibular angle. Int J

Oral Maxillofac Surg 1999;28:243-52.

11. Esen A, Dolanmaz D, Tüz HH. Biomechanical evaluation of malleable

noncompression miniplates in mandibular angle fractures: an experimental

study. Br J Oral Maxillofac Surg 2012;50:65-8.

12. Fedok FG, Van Kooten DW, DeJoseph LM, McGinn JD, Sobota B, Levin

RJ, Jacobs CR. Plating techniques and plate orientation in repair of

mandibular angle fractures: an in vitro study. Laryngoscope

1998;108:1218-24.

13. Feller KU, Richter G, Schneider M, Eckelt U. Combination of microplate and

miniplate for osteosynthesis of mandibular fractures: an experimental study.

Int J Oral Maxillofac Surg 2002;31:78-83.

14. Fernández JR, Gallas M, Burguera M, Viaño JM. A three-dimensional

numerical simulation of mandible fracture reduction with screwed miniplates.

J Biomech 2003;36:329-37.

15. Gear AJ, Apasova E, Schmitz JP, Schubert W. Treatment modalities for

mandibular angle fractures. J Oral Maxillofac Surg 2005;63:655-63.

16. Haug RH, Prather J, Indresano AT. An epidemiologic survey of facial

fractures and concomitant injuries. J Oral Maxillofac Surg 1990;48:926-32.

17. Haug RH, Barber JE, Reifeis R. A comparison of mandibular angle fracture

plating techniques. Oral Surg Oral Med Oral Pathol Oral Radiol Endod

1996;82:257-63.

18. Haug RH, Fattahi TT, Goltz M. A biomechanical evaluation of mandibular

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19. Iizuka T, Lindqvist C, Hallikainen D, Paukku P. Infection after rigid internal

fixation of mandibular fractures: a clinical and radiologic study. J Oral

Maxillofac Surg 1991;49:585-93.

20. Ji B, Wang C, Liu L, Long J, Tian W, Wang H. Biomechanical analysis of

titanium miniplates used for treatment of mandibular symphyseal fractures

with the finite element method. Oral Surg Oral Med Oral Pathol Oral Radiol

Endod 2010;109:21-7.

21. Ji B, Wang C, Song F, Chen M, Wang H. A new biomechanical model for

evaluation of fixation systems of maxillofacial fractures. J Craniomaxillofac

Surg 2012;40:405-8.

22. Kimsal J, Baack B, Candelaria L, Khraishi T, Lovald S. Biomechanical

analysis of mandibular angle fractures. J Oral Maxillofac Surg

2011;69:3010-14.

23. Kroon FH, Mathisson M, Cordey JR, Rahn BA. The use of miniplates in

mandibular fractures. An in vitro study. J Craniomaxillofac Surg

1991;19:199-204.

24. Levy FE, Smith RW, Odland RM, Marentette LJ. Monocortical miniplate

fixation of mandibular angle fractures. Arch Otolaryngol Head Neck Surg

1991;117:149-54.

25. Lovald ST, Wagner JD, Baack B. Biomechanical optimization of bone plates

used in rigid fixation of mandibular fractures. J Oral Maxillofac Surg

2009;67:973-85.

26. Mark JJ & Waqar A. Surface engineered surgical tools and medical devices.

US: Springer, 2007. p 533-576.

27. Mathog RH, Toma V, Clayman L, Wolf S. Nonunion of the mandible: An

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28. Moreno JC, Fernandez A, Ortiz JA, Montalvo JJ. Complication rates

associated with different treatments for mandibular fractures. J Oral

Maxillofac Surg 2000;58:273-80.

29. Oliveira NTC, Biaggio SR, Piazza S, Sunseri C, Di Quarto F.

Photo-electrochemical and impedance investigation of passive layers grown

anodically on titanium alloys. Electrochim Acta 2004;49:4563-76.

30. Oliveira NTC, Aleixo G, Caram R, Guastaldi AC. Development of Ti-Mo

alloys for biomedical applications: microstructure and electrochemical

characterization. Mat Sci Eng A 2007;452-453:727-31.

31. Oliveira NTC & Guastaldi AC. Electrochemical behavior of Ti-Mo alloys

applied as biomaterial. Corrosion Sci 2008;50:938-45.

32. Oliveira NTC & Guastaldi AC. Electrochemical stability and corrosion

resistance of Ti-Mo alloys for biomedical applications. Acta Biomater

2009;5:399-405.

33. Prein J & Rahn BA. Scientific and technical background, in Prein J (ed):

Manual of Internal Fixation in the Cranio-Facial Skeleton. Berlin, Springer

Verlag, 1998.

34. Shetty V, McBrearty D, Fourney M, Caputo AA. Fracture line stability as a

function of the internal fixation system: an in vitro comparison using a

mandibular angle fracture model. J Oral Maxillofac Surg 1995;53:791-801.

35. Silva RA, Barbosa MA, Jenkins GM, Weber H. Electrochemistry of galvanic

couples between carbon and common metallic biomaterials in the presence

of crevices. Biomaterials 1990;11:336-40.

36. Vieira e Oliveira TR & Passeri LA. Mechanical evaluation of different

techniques for symphysis fracture fixation - an in vitro polyurethane

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1.8 Figures

Figure 1. The location of the titanium-based system for both internal fixation

techniques, (a) 1 plate and (b) 2 plates.

a

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Figure 2. The location of the titanium-molybdenum-based system for both

internal fixation techniques, (a) 1 plate and (b) 2 plates.

a

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Figure 3. Vertical linear load applied at the first inferior molar, during the

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Figure 4. SEM micrograph of Ti-15Mo alloy sample; (a) Mo mapping (white

points) and (b) Ti mapping (white points) of the Ti-15Mo alloy sample.

Magnification 2.000X.

a

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Figure 5. Optical microscopy of the plates, after the surface attack with Kroll

solution, revealing the microstructures of the (a) cpTi and the (b) Ti-15Mo alloy.

Magnification 500X.

cpTi

Ti-15Mo

a

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Figure 6. SEM micrograph showing the screw (Ti-6Al-4V) morphology; (a)

screw tip and (b) screw thread. Magnification 200X.

a

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Figure 7. (top) SEM micrograph showing the plates (Engimplan e Ti-15Mo)

morphology (plate thread); (bottom) EDX of the same surfaces. Magnification

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Figure 8. Mean and standard deviation (SD) of the results obtained in the

biomechanical analysis, considering the material of the bone plates and the

internal fixation technique employed (two-factor factorial ANOVA).

0 10 20 30 40 50 60 70 80

1 plate 2 plates

L o a d

(

N

)

Groups

Mean ± SD

Engimplan

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1.9 Tables

Table 1 - Chemical analysis for Ti-15Mo alloy ingots (wt %).

Surface

Mean ± SD

Bulk

Mean ± SD

p value*

EDX

15.13 ± 0.25 15.11 ± 0.26

> .9999

EDXRF

14.86 ± 0.19 15.14 ± 0.32

.2499

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Table 2 - Mean and Standard Deviation (SD) of the loads obtained during the

mechanical test, for all groups.

GROUPS

Engimplan

Ti-15Mo

1 plate

2 plates

1 plate

2 plates

Mean

20.80 N

59.40 N

26.60 N

56.50 N

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73

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74

2. Capítulo 2

3D

FEA

OF THE STRESS DISTRIBUTION WITHIN DIFFERENT METAL PLATES

AND SCREWS AND INTERNAL FIXATION TECHNIQUES

,

IN MANDIBULAR ANGLE FRACTURES

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2.1 Abstract

Purpose: Conduct a computational, laboratory-based comparison of the

mechanical stability of 2.0 non-compression plates made of commercially pure

titanium and a titanium-molybdenum alloy and two methods of internal fixation,

employed in favorable to displacement mandibular angle fractures, using 3D

finite element analysis.

Material and Method: A CT scan of a synthetic mandible was performed. After

the CT scan, the geometric model was reconstructed in Mimics 13.1. Then, the

file was reconstructed in a graphic design program (SolidWorks) and a simple

mandibular angle fracture, unfavorable for treatment, was simulated. The

samples were divided into 4 groups, according to the plate material and internal

fixation technique: group Eng 1P, one 4-hole plate and 4 screws 6 mm long, in

the tension zone of the mandible; group Eng 2P, two 4-hole plates, one in the

tension zone of the mandible and the other in the compression zone, the first

was fixed with 4 screws 6 mm long and the second with 4 screws 12 mm long.

The same groups were created for the titanium alloy (Ti-15Mo). The plates and

screws were modeled in the graphic design program SolidWorks and adapted

to the mandible. The finite element mesh and the numerical analysis were

performed using the finite element software, ANSYS Workbench 10.0.For the

computational simulation, a 100 N compressive load was applied to the occlusal

surface of the mandibular 1st molar on the plated side. The results were

analyzed considering the von Mises equivalent stress (σvM) for the plates and

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76

Results: When considering the von Mises equivalent stress (σvM) values for

the comparison between both groups (Eng and Ti-15Mo) with 1 plate, an

decrease of 10.5% in the plate and an decrease of 29.0% in the screws for the

titanium-molybdenum-based group was observed. Also, when comparing the

same groups with 2 plates the relevant fact was an decrease of 28.5% in the

screws for the Ti-15Mo group.

Conclusion: The titanium-molybdenum alloy plates substantially decreased the

stress concentration in the screws for both internal fixation techniques.

Keywords: Finite element analysis; mandible; fracture fixation, internal;

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2.2 Introduction

The treatment of mandibular fractures has been the focus of some

controversy due to the frequency of this trauma as well as the treatment

difficulty in healing a sensitive load-bearing region that is susceptible to

infection. These fractures most commonly occur in 20- to 40-year-old males as

the result of personal assault, falls, or motorized vehicle accidents (Gabrielli et

al., 2003).

In recent years, there have been many studies concerned with the

development of new bone-plates with appropriate mechanical properties to

improve fractured bone healing. Precise evaluation of the mechanical stresses

that develop in a fractured mandible is essential.

The literature includes two main ways to reduce stress shielding and

damage to the bone’s blood supply in the fractured bone. The first way is

modification of the bone-plate material. The second is reduction of the contact

between the bone and the plate. Little work has been done to investigate the

combined effects of these two parameters on stress shielding in the fractured

bone.

Various types of internal fixation devices like bone-plates are used to

promote bone structure stabilisation (Kim et al., 2010; Kharazia et al., 2010).

The bone-plates should be biocompatible and have the appropriate mechanical

properties for supporting the fractured bone (Kharazia et al., 2010; Uhthoff et

al., 2006; Lovald et al., 2009; Ramakrishna et al., 2004; Veerabagu et al.,

2003). Conventional bone-plates that are made of metals such as

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