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(1)

J.F. Silva Gomes

IESM Seminar:

Unmanned Aerial Vehicles

(UAV’s)

Instituto de Estudos Superiores Militares

Lisbon, 15th December 2009

(2)

2

1. Brief presentation of INEGI

2. Competences and Activities in Aeronautics

3. UAV’s and Related Equipments

4. Conclusion

OUTLINE

(3)

1. BRIEF PRESENTATION 

OF INEGI

(4)

4

BRIEF PRESENTATION 

OF INEGI

PORTO – PORTUGAL

LOCATION (1)

(5)

BRIEF PRESENTATION 

OF INEGI

(6)

6

INEGI’s FACILITIES

(7)

ƒ

It is a private non-profit organization and recognized by the Portuguese

Government as an Institution of Public Utility.

ƒ

Shareholders:

ƒ

33% - University of Porto

ƒ

6,8 % - FEUP

ƒ

60,2% - 60 private companies and 3 associations representing industry

sectors

ƒ

It is positioned as an institution of interface with a strong link to both University

and Industry.

(8)

8

Contribute to the increase of industry competitiveness, through R&D, Knowledge

and Technology Transfer and Training, in the fields of engineering, design,

materials, production technology, energy and industrial management.

MISSION

(9)

ƒ

Knowledge creation and development of technologies, usually

100% funded by FCT (National Foundation for Science and

Technology) and EC.

ƒ

R&D projects with industry co-financed by Portuguese and

European funds.

ƒ

R&D projects with industry funded by clients.

ƒ

Technical consulting.

ƒ

Training – tailor made training programs, mostly “in-company”.

60% of total

Revenues

(2008)

(10)

10

Foundry, Rapid 

Prototyping & 

Rapid Tooling 

Sheet Metal 

Forming

Tribology, 

Vibrations and 

Industrial 

Maintenance

Composite 

Materials and 

Structures

NDT and 

Experimental 

Mechanics

Industrial 

Engineering and 

Management

Instrumentation  

Automation and 

Control

Energy and 

Environmental 

Engineering

New Technologies and Industrial 

Processes

Product Design and Development

Technologies for Sustainability

Renewable Energies

Environmental Solutions

Rapid Prototyping and Rapid 

Tooling

Smoke and Fire Behaviour of 

Products

Tailor Made Training Programmes

Technical Design Standardization

(National Commission)

Innovation Management

New Technologies for Energy 

Production

Management Board

Managing Director

APPLIED RESEARCH

INNOVATION & 

TECHNOLOGY TRANSFER

CONSULTING & SERVICES

SCIENTIFIC/TECHNICAL 

Information and 

Communication

Administrative 

and Financial

Management

Quality 

Human 

Resources 

Management

General Assembly

Audit Committee

LAETA*

*Associate Laboratory for Energy, Transports and Aeronautics

R&D

ITT

CONSULTING

Advisory Committee

ORGANIZATION CHART

(11)

Foundry, Rapid 

Prototyping & 

Rapid Tooling 

Tribology, 

Vibrations and 

Industrial 

Maintenance

NDT and 

Experimental 

Mechanics

Industrial 

Engineering and 

Management

APPLIED RESEARCH

TECHNOLOGY TRANSFER

INNOVATION & 

CONSULTING & SERVICES

SCIENTIFIC/TECHNICAL 

New Technologies and 

Industrial Processes

Renewable Energies

Technical Design Standardization

(National Commission)

Innovation Management

AERONAUTICS AND SPACE

AUTOMOTIVE, TRANSPORTS

ENERGY

INDUSTRIES

ENVIRONMENT

TECHNOLOGIES FOR RESEARCH AND ECONOMIC EXPLOITATION OF THE OCEAN

HEALTH – DIAGNOSYS EQUIPMENTS, MEDICAL TOOLS AS TECHNICAL DEVICES

CAPITAL GOODS

METALWORKING

MANUFACTURING

SPIN-O

FF

(12)

PARTNERS (List not exhaustive)

VULCANO-BOSCH (PT)

Nottingham Univ. (UK)

FCT-U. Coimbra (PT)

VIDROPOL (PT)

NOLIAC (DK)

ESA (FR)

University of Toronto (CA)

NASA (USA)

ENSAM Bordeaux (FR)

University of Paderbon (DE)

Nanyang T.U (SG)

EMPA (CH)

University Carlos III (SP)

MONITION (UK)

EFACEC (PT)

UM-U.Minho (PT)

MIT (USA)

EADS (DE)

UA-U. Aveiro (PT)

Messier-Bugatti (FR)

Deutschland GmbH (DE)

TUDelft (NL)

Lufthansa Technik (DE)

CSL (BE)

TNO (NL)

LEICA Optics (DE/PT)

COMTEC (DE)

THALES (FR)

LABEIN (SP)

CIT (UK)

TEKNIKER (SP)

ITO-Univ. Stuttgart (DE)

CETIM (FR)

TAP-Portugal (PT)

IST-T.U. Lisbon (PT)

CERN (CH)

SKODA Vyzkum (CZ)

ISL (FR)

CASA-EADS (SP)

SAMTECH (BE)

INSA-Lyon (FR)

BUEHLER (DE)

S- Caetano IMVT (PT)

INESC-U. Porto (PT)

BOSCH (DE)

SAGEM SD (FR)

INASMET (SP)

BAe Systems (UK)

RENAULT (FR)

IMMG (BE)

AIRBUS (UK)

PSA (FR)

IFW Dresden (DE)

Aerospatiale (FR)

ONERA (FR)

Hellenic Aerospace (GR)

ADRIA Airways (IT)

OGMA (PT)

FIAT (IT)

A.BRITO (PT)

(13)

Permanent Staff

Temporary Staff (Scholarships)

Consultants ‐ University

Others

Permanent Staff

Temporary Staff (scholarships)

TOTAL BOARD

Consultants ‐ University

Others

TOTAL

75

50

125

57

8

190

HUMAN RESOURCES

(14)

14

TURNOVER

Year

M€

(15)

2. COMPETENCES AND 

ACTIVITIES

(16)

ƒ SUMMARY

„

20 YEARS OF EXPERIENCE

„

MORE THAN 2000 PROJECTS

„

OVER 1000 PARTNERS/CLIENTS

„

BUDGET OVER 60 M€

(17)

AERONAUTICS AND

AERONAUTICS AND

AEROSPACE PROJECTS

(18)

Non-conventional matrix/carbon nanotubes reinforced composite for

applications in space- AO/1-5172/06/NL/SFe

The primary objective of the study is to

develop novel composite materials using

organic and inorganic matrices reinforced by

carbon nanotubes.

INEGI’s role is to perform a state-of-the-art

study on the inorganic matrix carbon

nanotube composite materials and to perform

mechanical characterisation tests on

specimens.

(19)

PIBRAC: Development of the next generation of brakes for aeronautics

Development of a new type of brakes

based on piezoelectric engines

PARTNERS:

SAGEM

AIRBUS

MESSIER-BUGATTI

Universidade de Paderborn

SKODA

IMMG

SAMTECH

NOLIAC

BAM

A. Brito

(20)

CASAM - Civil Aircraft Security Against Manpads

Description:

Development of a full autonomous

Civil Aircraft Security Against MANPADS

Partners: SAGEM-Défense et Secutité

Airbus UK

EADS, etc…

1 1 3 3 2 2 4 4 0 0

(21)

ƒ

Development of hybrid composite materials

(metal-carbon) to apply at overloaded joints

ƒ

Improvement of the resistance of mechanical joints

made of advanced composites.

ƒ

INEGI

´s role is to perform the necessary analysis and

simulations to evaluate de behaviour of these materials

BOJO

PARTNERS:

ESA

NASA

EADS

Air Force Research Laboratory;

HPS INVENT; KTH; LLB; DLR; MT Aerospace; Contraves;

CASA Espacio; Kayser-Threde; Saab; Ericsson Space

(22)

Progressive Failures Analysis of Advanced Composites

Development of computational models to simulate the

mechanical behaviour of advanced materials.

The developed models were implemented in

ABAQUS

PARTNERS:

NASA – Langley Research Center

(23)

The main purpose of EDEN is to take advantage of

the emergence of the Hydrogen Economy to stimulate

the establishment of a national technological and

economic platform in this area. This is achieved by

promoting a strong cooperation between universities,

research and technology organizations and

enterprises, in testing and demonstrating actual

applications of the technologies related to Hydrogen,

in developing new scientific and technological

competences as well as by setting up a national

roadmap for the development of the Hydrogen

economy

PARTNERS:

SRE, EDP,EEM, EFACEC,VIDROPOL,INETI, IST, AREAM

EDEN

Solutions for the Hydrogen as an energetic

vector

(24)

LUCIS

ƒ

Demonstration of Hydrogen Cells in Real Environment.

ƒ

This project aims to perform demonstration actions of the cell in different

applications .

(25)

Product Development,

Product Development,

Structural Health Monitoring &

Structural Health Monitoring &

Manufacturing Capacities

(26)

Unmanned Aerial Vehicles (UAV’s) – IESM, Lisbon 15 Dec 2009 26

STRUCTURAL ANALYSIS BY FEM:

Electric contactors support

Tank design in composite material (FRP)

Automobile brake pedal

Finite Element Analysis:

INEGI has significant experience in this area, gained through cooperation with companies from different sectors of

activity.

Currently, the development of new products uses advanced engineering techniques, among which the structural

simulation by means of FEM:

„ Elfen „ I-Deas „ Cosmos „ Abaqus „ Solid works Simulation of damage in advanced composite structures

(27)

New Tools for Composites Inspection (1)

(28)

New Tools for Composites Inspection (2)

(Structural Health Monitoring

)

(29)

New Tools for Mechanical Design

(30)

Unmanned Aerial Vehicles (UAV’s) – IESM, Lisbon 15 Dec 2009 30

Conversion of prototypes in metallic parts

LOM rapid prototyping machine

LOM prototypes and foundry moulds

Types of Activities:

„ Product Development

„ Foundry tools design and optimisation

„ Rapid prototyping LOM

„ Pastic conversions in silicone moulds

„ Pre-series of metallic products by investment casting

„ Mechanical and metallurgical testing

„ Special equipments design and prototyping

Plastic injection moulds for the automotive industry

(31)

Manufacturing Facilities (2) - RTPULTRU

ƒ

Find an alternative for the conventional resin bath

on the pultrusion manufacturing process.

ƒ

Eliminate the release of dangerous gases and

reduce the excess of resin verified in this

process

(32)

Manufacturing Facilities (3) - RESCOMPRE

Optimization of the high pressure vessels

structure using advanced calculus methods

and mechanical testing like damage tolerance

and durability.

(33)

Manufacturing Facilities (4) - NM RTM

ƒ

Development of a new manufacturing process.

The architecture of this process of resin transfer

moulding doesn’t change so the name stays

RTM

ƒ

The goal of this process is the manufacturing of

high structural behaviour pieces.

ƒ

Change the viscosity of the resin with the

intervention of nanoparticles

and magnetic

fields.

(34)

Lusitano VIP project’s main purpose is to

develop and build an innovative sailing ship with

approximately 10 meters (33 feet) length, under

the orientation of the shipbuilder Tony Castro.

The project is being carried out by using the

engineering capacities of FEUP, AEFEUP,

INEGI, APDL, and with the participation of

interdisciplinary teams composed by students

and researchers in the following areas: materials,

product development, numerical simulation and

electronic sensors

PARTNERS:

FEUP, AEFEUP, APDL

INTEGRATION CAPACITIES

Lusitano VIP Innovative Portuguese Sailing Ship

(35)

3. UAV’s AND RELATED

EQUIPMENTS

(36)

36

SEA TECHNOLOGIES | Vehicles (1)

:

AUV / L-AUV

(Light - Autonomous Underwater Vehicle)

ƒ Offshore verification of equipments and strutures

ƒ Samples collection

ƒ Levantamento do relevo do fundo do mar

Project Lider: ISR

Development /Mechanical Systems Construction

and parts

(37)

ROV

(Remotely Operated Vehicle)

ƒ Inspection and equipment assembly

ƒ Remote observation of the deep

ƒ Exploration in depth

Project lider: ISR

Development /Mechanical Systems Constrution

and parts

(38)

38

OFFSHORE Floating Structures:

• Signalling and orientation

• Monitoring and atmospheric control

• Control and communication with vehicles

Partners:

INTECMAR, INSTITUTO ESPAÑOL DE OCEONOGRAFIA, INSTITUTO DE INVESTIGACIONES

MARIÑAS, CETMAR, UNIVERSIDAD VIGO, CIIMAR, INESC PORTO, FEUP, INSTITUTO

HIDROGRÁFICO,UNIVERSIDADE DE AVEIRO, FCUP

Composite materials processing techniques

SEA TECHNOLOGIES | EQUIPMENTS

(39)

UAV (Unmanned Aerial Vehicles)

ƒ PITVANT

ƒ PAIV

ƒ STEPUAV

Partners:

FEUP, AFA, INEGI, PEMA,

SPINWORKS, EMPORDEF,

ETC.

UAV Systems (1):

(40)

Partners:

FEUP, INEGI.

UAV Systems (2):

Design/Manufacturing of airframe in composite materials

Air Cargo Challenge, Ota 9-11 September 2005

Associação Portuguesa de Aeronáutica e Espaço (APAE)

4th Place

BRUTUS

ƒ 3.5 kg

ƒ Carbon fibre on wood and

expanded polystyrene

(41)

Partners:

FEUP, INEGI.

UAV Systems (3):

Design/Manufacturing of airframe in composite materials

Air Cargo Challenge, Ota 9-11 September 2005

Associação Portuguesa de Aeronáutica e Espaço (APAE)

2nd Place

FLYBY

ƒ Gross weight: 3.7 kg

ƒ Payload capacity: 9,5 kg

(42)

Partners:

FEUP, INEGI,

AFA, and others…

UAV Systems (4):

Design/Manufacturing of airframe in composite materials

THE FUTURE

ƒ Prototyping

ƒ New design

ƒ New materials

(43)

UAV Systems (5):

Design/Manufacturing of airframe in composite materials

Partners:

FEUP, INEGI,

AFA, ISEP, and

others…

THE FUTURE

ƒ Prototyping

ƒ New design

ƒ New materials

(44)

UAV Systems (6):

Design/Manufacturing of airframe in composite materials

Unmanned Aerial Vehicles (UAV’s) – IESM, Lisbon 15 Dec 2009 44

Partners:

FEUP, INEGI,

AFA, ISEP, and

others…

THE FUTURE

ƒ Coast surveillance

ƒ Search and rescue

ƒ Other missions

(45)
(46)

46

CAPACITY & EXPERTISE

INEGI has the capacity to bring innovative technical solutions to the

challenges addressed by the actual needs for UAV development, as

it did in many similar situations described above.

Across the last 20 years of its existence, INEGI has always

honoured the commitments

in the

many private, national and

international R&D programmes, and associated achievements, in

which it has been involved.

(47)

Possible contributions to future UAV systems

• Platform (airframe)

•Automatic Pilot

• Power/energy

• Propulsion

• Actuators

• Communications

• Safety

•Computer

• Payloads

INEGI

INEGI

INEGI

INEGI

INEGI

(48)

Unmanned Aerial Vehicles (UAV’s) – IESM, Lisbon 15 Dec 2009 48

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