Dynapac Ca250 Manual Electrico

(1)

Workshop manual

W3023EN3.pdf

Workshop manual

W3023EN3.pdf

Electric circuit diagrams

Vibratory roller

CA250/280/300 Tier I

CA250/260/280 Tier III

From serial number:

CA250/280/300 Tier I

65X23700, 68X23700, 74X20500

10000107x0A000001, 10000113x0A000001, 10000115x0A000001

CA250/260/280 Tier III

65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516

Subject to changes

Printed in Sweden

(2)

(3)

diagrams

circuit

Electrical

W3023EN3.pdf

2010-04-16

Introduction ... 1

Warning symbols ... 1

Safety information... 1

General... 1

Safety regulations ... 3

Before start... 3

Start... 3

Jump starting... 3

Electrical and hydraulic equipment ... 4

Type of Electrical circuit diagram ... 5

DYNAPAC electric wiring standard ... 5

Wiring system... 5

(4)

diagrams

circuit

Electrical

(5)

Introduction

W3023EN3.pdf

2010-04-16

Introduction

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

General

- Familiarize yourself with the equipment on the

machine.

- Only operate the machine if you are familiar with how

the controls work and how the machine functions.

- Use your safety equipment such as helmet,

protective shoes and hearing protection.

- Familiarize yourself with the machine's area of work.

- Only use the machine for its intended purpose.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

(6)

Introduction

W3023EN3.pdf

2010-04-16

(7)

Safety regulations

W3023EN3.pdf

2010-04-16

Safety regulations

Before start

-

Study and understand the operating instructions before start.

-

Study and understand the operating instructions before start.

-

Check the machine for any serious faults.

-

Check the machine for any serious faults.

-

Do not operate the machine with defective instruments, warning lights or control elements.

-

Do not operate the machine with defective instruments, warning lights or control elements.

-

All safety devices must be in a secure position.

-

All safety devices must be in a secure position.

-

Do not carry loose or secure them to the machine.

-

Do not carry loose or secure them to the machine.

-

Keep oily and inflammable material away from the machine.

-

Keep oily and inflammable material away from the machine.

-

Before entering the driver's cab, check if persons or obstacles are in the way of or underneath

the machine.

-

Before entering the driver's cab, check if persons or obstacles are in the way of or underneath

the machine.

-

Be careful when entering the driver's cab, use the steps.

-

Be careful when entering the driver's cab, use the steps.

-

Adjust your seat before starting.

-

Adjust your seat before starting.

Start

-

When starting, all operating levers must be in "neutral position".

-

When starting, all operating levers must be in "neutral position".

-

Only start the machine from the driver's seat.

-

Only start the machine from the driver's seat.

-

Check the indicating instruments after start to ensure that all functions are in order.

-

Check the indicating instruments after start to ensure that all functions are in order.

-

Do not leave the machine unattended when the engine is running.

-

Do not leave the machine unattended when the engine is running.

Jump starting

Do not connect the negative cable to the

negative terminal on the dead battery. A spark

can ignite the oxy-hydrogen gas formed

around the battery.

Do not connect the negative cable to the

negative terminal on the dead battery. A spark

can ignite the oxy-hydrogen gas formed

around the battery.

Check that the battery used for jump starting

has the same voltage as the dead battery.

Check that the battery used for jump starting

has the same voltage as the dead battery.

Fig. Jump starting

1

2

3

4 Turn the ignition and all power consuming equipment

off. Switch off the engine on the machine which is

providing jump start power.

First connect the jump start battery's positive terminal

(1) to the flat battery's positive terminal (2).Then

connect the jump start battery's negative terminal (3)

to, for example, a bolt (4) or the lifjting eye on the

machine with the flat battery.

Start the engine on the power providing machine. Let it

run for a while. Now try to start the other machine.

Disconnect the cables in the reverse order.

(8)

Safety regulations

W3023EN3.pdf

2010-04-16

Electrical and hydraulic equipment

Personal safety must be observed when batteries are handled or tested.

A fully equipped medical kit, including eye-wash facilities, should be available and

protective clothing, including eye protection, should be worn.

A fully equipped medical kit, including eye-wash facilities, should be available and

protective clothing, including eye protection, should be worn.

Acid splashes in the eye should be treated immediately with plenty of clean water and

neutralized with sodium bicarbonate solution.

Acid splashes in the eye should be treated immediately with plenty of clean water and

neutralized with sodium bicarbonate solution.

Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to

be avoided.

Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to

be avoided.

A safety hazard exist during or after battery charging due to emission of a highly

flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load

test, must not be performed until the gas has dispersed from the cell. A similas hazard

occurs when a battery is fitted on to a vehicle immediately after the battery has been

removed from a charging plant.

A safety hazard exist during or after battery charging due to emission of a highly

flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load

test, must not be performed until the gas has dispersed from the cell. A similas hazard

occurs when a battery is fitted on to a vehicle immediately after the battery has been

removed from a charging plant.

Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape

under high pressure can penetrate the skin and cause serious injury. Therefore

immediately consult a doctor if such injury occurs.

Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape

under high pressure can penetrate the skin and cause serious injury. Therefore

immediately consult a doctor if such injury occurs.

Notice that failure on the hydraulic or electrical system may give the roller an

unpredictable and dangerous function.

Notice that failure on the hydraulic or electrical system may give the roller an

unpredictable and dangerous function.

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Type of Electrical circuit diagram

W3023EN3.pdf

2010-04-16

Type of Electrical circuit diagram

The electronic diagram are made after a new standard

in mobile electronics.

The electrical system are divided onto sections that

are displayed horisontally on the drawings.

The identification of the cables, connectors and so on

are shown in the drawing.

The benefits of this way of displaying an electrical

system are that it´s easier to follow the cables and

troubleshoot the system.

DYNAPAC electric wiring standard

Wiring system

Cable colours and number marking

1. Cable types and cable colours

For wiring systems in rollers cable types RKUB and

RK shall be used.

The following cable colours are to be used :

WH = white

RD = red

VT = violet

GN = green

YE = yellow

BU = blue

BN = brown

BK = black for grounding (chassis)

2. Grouping of conductors

In order to establish a uniform identification of wiring

systems within a limited extent of cable colours each

circuit has to be associated with one of the following

nine (9) groups, using the feature or function of the

component.

One cable colour hs to be used for each group.

Individual cables within each group are identified by a

three (3)-digit code, where the first digit indicates the

colour of the cable.

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Type of Electrical circuit diagram

W3023EN3.pdf

2010-04-16

The groups are as follows:

Group 1

LIGHTNING

Group 2

BATTERY

Group 1

LIGHTNING

Group 2

BATTERY

Cable colour:

WHITE

Cable colour:

RED

Cable colour:

WHITE

Cable colour:

RED

Cable marking:

101-199

Cable marking:

201-299

Cable marking:

101-199

Cable marking:

201-299

This group includes all "white lighting"

This group of circuits includes all live leads from

battery and charging system to the live terminals of

the various circuits when all switches are in "off"

position with the exception of the main switch and

the battery master disconnect switch.

This group includes all "white lighting"

This group of circuits includes all live leads from

battery and charging system to the live terminals of

the various circuits when all switches are in "off"

position with the exception of the main switch and

the battery master disconnect switch.

Example:

- headlights, work lights

Example:

- headlights, work lights

- auxiliary headlamps

- instruments, panel and gauge

lighting

- instruments, panel and gauge

lighting

- cab lamp

Group 3

ENGINE

Group 4

SIGNALS +5V

Group 3

ENGINE

Group 4

SIGNALS +5V

Cable colour:

VIOLET

Cable colour:

ORANGE

Cable colour:

VIOLET

Cable colour:

ORANGE

Cable marking:

301-399

Cable marking:

401-499

Cable marking:

301-399

Cable marking:

401-499

This group of circuits is concerned with the

functioning of the engine, including starter actuation,

electrical ignition, engine run, engine stop and

transmission.

This group of circuits is concerned with the

functioning of the engine, including starter actuation,

electrical ignition, engine run, engine stop and

transmission.

Group 5

ACCESSORIES

Group 6

COMMUNICATION

Group 5

ACCESSORIES

Group 6

COMMUNICATION

Cable colour:

GREEN

Cable colour:

YELLOW

Cable colour:

GREEN

Cable colour:

YELLOW

Cable marking:

501-599

Cable marking:

601-699

Cable marking:

501-599

Cable marking:

601-699

Example:

- windshield wiper

Optical an accoustical devices.

Example:

- windshield wiper

Optical an accoustical devices.

- radio/cd

Example:

- tail/stop/side direction lamp

- radio/cd

Example:

- tail/stop/side direction lamp

- heater, ACC

- rotating beacon

- heater, ACC

- rotating beacon

- horn, back alarm, buzzer

Group 7

CONTROL

Group 8

MONITORING

Group 7

CONTROL

Group 8

MONITORING

Cable colour:

BLUE

Cable colour:

BROWN

Cable colour:

BLUE

Cable colour:

BROWN

Cable marking:

701-799

Cable marking:

801-899

Cable marking:

701-799

Cable marking:

801-899

This group of circuits is concerned with the control

characteristics of the roller actuated by the operator.

This group includes all circuits indicating and

warning the operator about temperature level,

quality, pressure, position, etc.

This group of circuits is concerned with the control

characteristics of the roller actuated by the operator.

This group includes all circuits indicating and

warning the operator about temperature level,

quality, pressure, position, etc.

Example:

- vibration control

Example:

- oil pressure lamp

Example:

- vibration control

Example:

- oil pressure lamp

- sprinkler system control

- charging lamp

- sprinkler system control

- charging lamp

- timer

- fuel level indicator

- timer

- fuel level indicator

- oil temperature indicator

Group 9

CIRCUIT GROUNDING

- fan belt indicator

Group 9

CIRCUIT GROUNDING

- fan belt indicator

Cable colour:

BLACK

- water level, sprinkler system

indicator

Cable colour:

BLACK

- water level, sprinkler system

indicator

Cable marking:

901-999, 9000-9999

Cable marking:

901-999, 9000-9999

Negative (-) termination (chassis).

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Type of Electrical circuit diagram

W3023EN3.pdf

2010-04-16

3. Explanation of electrical circuit diagram

The circuit diagram contains 6 pages and some lines

on one page may be connected to a component on

another page.

In top of the pages, figures 1 to 6 are found and on

right of pages, letters A to D are found.

Example

6.D1 means that line (730) continues on page 6

and is found down to left (with coordinates D1 on

the page).

1.B4 mean that the incoming line is found on page

1 with coordinates B4.

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Type of Electrical circuit diagram

W3023EN3.pdf

2010-04-16

(13)

This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes. Rev.970401 E Designed View Reg. Approved Date Material Designation Description Part No No. Rev. Scale Model Sheet / of Date

Rev. Pls. Change No. Issued by Checked

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Start and stop

Kretsschema

Start och stopp

CA250 T1

1

30.3 15.2 /2.A1 15.13 A1.X1 2 A1.X1 1 Q1.X7 1 M1.X1 1 Q1.X2 1 X.38 1 X.37 1 X.36 1 A1.X1 12 A1.X1 15 31A.X2 1 31A.X5 1 S1.X2 7 S1.X1 1 Q1.X5 1 S2.X4 1 S2.X1 1 G2.X21 /3.A4 #2066.2 X.503 31B.X1 1 31A.X1 1 /4.C1 275.4 S12.X1:2 K1.X4 1 K1.X3 1 K1.X1 2 K1.X1 1 X.6 2 X.6 3 X6 2 X6 3 X.9 B X9 B X.9 A X9 A /6.B1 15.7 F1.78:8.1 /2.A1 30.10 F10.X1 2 F10.X1 1 30 87 87a 86 85 =Start

K1

F1.12 1.1 F1.12 A.1 A1.X1 32 A1.X1 27 A1.X1 28 A1.X1 30 X.29 A X.29 B X.29 C

ECN_CHANGE_NRECN_DATE

ECN_REV PLS

ECN_ISSUE

ECN_CHECK

On Off =Emergency switch

S2

A C B D A1.X1 3 A1.X1 4 A1.X1 5 R1 =Driving R1.X1 A R1.X1 C R1.X1 B 1 2 40A =Main fuse

F10

+ =Batteri

G1

1.2 1.3 1.4 1.5 1.6 2 1.1 1.7 =Batteriswitch

Q1

S1.X2 5 31.3 31.6 X.89 1 /5.B1 15.17 K11.X1:86 /2.A1 275.3 X.4:10 15A

F1.1

1.1 1.2 A.1 A.2 S2.X2 1 S2.X3 1 D+ B+ W E

G2

B G2.X1 G2.X4 1 31A.X24 1 M1.X2 1 E 50 30 =Startmotor

M1

30 G2.X1 A 1 X.507 Q.X1 1 1 2 40A

F11

F11.X1 1 F11.X1 2 X.40 A X40 A /5.B1 15.18 K11.X1:30 M1.X3 1 /8.A1 /9.C1 #2686.1 X58:1, X58.1:1 X.35 1 Q1.X6 1 /8.A1 /9.C1 #2687.1 F12.X1:1, F12.X2:1 /2.A6 31.34 /2.A6 31.35 l 0 2 5 7 3 1 6 4 8 =Parking brake

S14

1 2 =Break

Y2

S.14.X1 5 X4 5 X.4 5 A1.X1 13 S.14.X1 2 X.4 6 X4 6 X6 7 X.6 7 S.14.X1 4 S.14.X1 1 A1.X1 9 Y.2.X1 1 Y.2.X1 2 31A.X4 1 A1.X1 14 K A

V1

0 l ll lll P 50a 19a 17a 17b 19b 58 15 54 30a 30b

S1

31A.X7 1 31A.X8 1 WH RD BK =Fuel solenoid

Y1

31A.X3 1 M1.X4 1 31A.X25 1 K2.X3 1 K2.X4 1 K2.X1 1 K2.X1 2 K1.X5 1 #2233.2 Y1.X1 2 Y1.X1 3 Y1.X1 1 30 87 87a 86 85

K2

901 BK 6.00 mm² 201 RD 6.00 mm² 202 RD 6.00 mm² 208 RD 4.00 mm² 213 RD 2.50 mm² 301 VT 0.75 mm² 220 RD 2.50 mm² 225 RD 920 BK 0.75 mm² 604 YE 0.75 mm² 605 YE 0.75 mm² 908 BK 0.75 mm² 401 OR 0.75 mm² 999 BK 70.00 mm² 298 BK 70.00 mm² 244 RD 4.00 mm² 230 RD 311 VT 0.75 mm² 702 BU 0.75 mm² 222 RD 2.50 mm² 219 RD 4.00 mm² 311 VT 0.75 mm² 202 RD 6.00 mm² 901 BK 6.00 mm² 221 RD 2.50 mm² 213 RD 2.50 mm² 243 BK 16.00 mm² 205 RD 6.00 mm² 205 RD 6.00 mm² 314 VT 0.75 mm² 299 BK 70.00 mm² 255,255 RD,RD 6.00 mm²,6.00 mm² 236 RD 0.75 mm² 303 VT 0.75 mm² 303 VT 0.75 mm² 317 VT 0.75 mm² 306 VT 905 BK 317 VT 0.75 mm² 801 BN 0.75 mm² 209 RD 4.00 mm² 903 BK 1.00 mm² 570,570 GN,GN 207 BK 10.00 mm² 210 RD 2.50 mm² 907 BK 302 VT 0.75 mm² 309 VT 0.75 mm² 910 BK 998 BK 35.00 mm² 310 VT 2.50 mm² 902 BK 0.75 mm²

ECU

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p27

c1.p28

c1.p30

c1.p12

c1.p15

c1.p01

c1.p32

c1.p04

c1.p03

c1.p05

A7

c1.p13

c1.p9

c1.p14

c1.p2

(14)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Start and stop

Kretsschema

Start och stopp

CA250 T1

2

/1.D1 30.10 /1.D1 15.13 /3.A1 30.9 /3.A1 15.11 31.7 /3.A6 31.19 X4 1 X.4 1 H10.X 1 H10.X+ 1

H10

=Buzzer

/4.B2 31.29 X.508 X4 10 X.4 10 S5.X1 A S5.X1 B S5.X1 C 1 2 =Pump switch

S4.1

C NC N0 C A B

S5

=Seat switch A1.X1 17 A1.X1 16 A1.X1 21 /1.C1 275.3 X.507 /6.D1 #494.2 /3.B3 #765.3 X4:3 A1.X1 29 A1.X1 34 S4.1.X1 A S4.1.X1 B 1 X.502 /1.D6 31.34 /1.D6 31.35 275.1 601 YE 0.75 mm² 223 RD 601 YE 0.75 mm² 218 RD 315 VT 1.00 mm² 730 BU 0.75 mm² 307 VT 0.75 mm² 215 RD 2.50 mm² 217 RD 0.75 mm² 313 VT 0.75 mm² 222 RD 2.50 mm²

c1.p17

ECU

A7

c1.p34

c1.p29

c1.p21

c1.p16

14

(15)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Warning panel

Kretsschema

Varningspanel

CA250 T1

3

A1.X1 24 A1.X1 25 A1.X1 26 A8.X34 9 A8.X33 1 A8.X33 8 A8.X34 8 A8.X34 3 A8.X33 5 /1.B5 #2066.2 V1:A /2.B4 #765.3 /4.B2 31.31 X.508 B2.X1 1 X.6 4 X6 4 X4 8 X4 7 X4 9 X.4 8 X.4 7 X.4 9 31A.X9 1 A8.X33 7 A8.X34 2 31B.X4 1 Fuel 1 2

B3

Fuel sender

B2

Engine temp

P 1 2

B10

Engine pressure

/2.D1 30.9 /2.D1 15.11 /4.A1 30.2 /4.A1 15.1 /4.A6 31.12 /4.A6 31.1 31.15 /2.D6 31.19 X.4 3 X4 3 1 R2 2=1.5 Kohm B3.X1 1 B3.X2 1 P 1 2

B4

Air filter

1 2

B1

Hydraulik oil temp

B1.X1 1 31A.X10 1 X6 11 X.6 11 X.6 10 X6 10 1 X.505 1 X.504 1 X.503 1 X.509

B

H

Fuel lev.

Low fuel

Charging

Eng. temp.

Eng. press.

Brake

Hour Meter

Enable

V +

Keyswitch

Glowing

V

Hydraulic

Air filter

A1

J1:7 J2:9 J1:8 J1:1 J2:8 J2:3 J2:2 J2:10 J1:5 J2:4 J2:5 A8.X34 10 A8.X34 4 A8.X34 5 B10.X1 1 B4.X1 1 B4.X2 1 803 BN 0.75 mm² 802 BN 0.75 mm² 802 BN 0.75 mm² 802 BN 0.75 mm² 801 BN 0.75 mm² 807 BN 0.75 mm² 805 BN 0.75 mm² 807 BN 0.75 mm² 913 BK 0.75 mm² 808 BN 0.75 mm² 806 BN 0.75 mm² 307 VT 0.75 mm² 809 BN 0.75 mm² 805 BN 0.75 mm² 810 BN 0.75 mm² 229 RD 0.75 mm² 231 RD 0.75 mm² 228 RD 931 BK 0.75 mm² 803 BN 0.75 mm² 307 VT 0.75 mm² 805 BN 0.75 mm² 807 BN 0.75 mm² 809 BN 0.75 mm² 810 BN 0.75 mm² 915 BK 0.75 mm²

A1

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p24

c1.p25

c1.p26

c1.p35

Fuel

Eng.Temp

Eng.Pressure

ECU

1

4

3

2

6

5

7 Hyd.oil temp

Air filter

(16)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Horn vibb and backup alarm

Kretsschema

Signalhorn,vibb och backalarm

CA250 T1

4

S12.X1 2 A1.X1 8 S12.X1 3 H11.X1 1 H11.X2 1 A1.X1 18 A1.X1 10 A1.X1 6 31A.X14 1 /2.A2 31.29 H10.X+ /1.D1 275.4 X.507 /3.A1 31.31 X.509 31A.X11 1 31A.X12 1 S3.X1 2 S3.X1 3 S6.X1 1 S6.X1 2 31B.X5 1 l 0 2 5 7 3 1 6 4 8 =Horn switch

S3

F1.12 B.1 F1.12 B.2 10A

F1.2

2.1 2.2 B.1 B.2 1 2 =Horn

H11

=Vibration on/off

S6

1 2 =Vibration valve Low

Y3

S12.X1 8 S12.X1 7 31B.X6 1 /3.D1 30.2 /3.D1 15.1 /5.A1 30.5 /5.A1 15.4 /3.D6 31.12 /3.D6 31.1 /5.A6 31.2 /5.A6 31.5 1 2 =Vibration valve High

Y4

A1.X1 11 31A.X13 1 A1.X1 7 S12.X1 5 S12.X1 9 S12.X1 10 S12.X1 4 H13.X1 1 X246 1 2 1 =Backup alarm

H13

H13.X1 2 X246 2 X.6 8 X.6 9 X6 8 X6 9 1 X.508 /8.C1 #1730.1 X70 /8.D1 #1731.1 X71 0 Low High 2 5 7 9 3 1 6 4 8 10

S12

Y3.X1 1 Y4.X1 1 Y3.X1 2 Y4.X1 2 603 YE 0.75 mm² 701 BU 0.75 mm² 911 BK 0.75 mm² 912 BK 0.75 mm² 703 BU 0.75 mm² 705 BU 0.75 mm² 228 RD 707 BU 0.75 mm² 708 BU 0.75 mm² 914 BK 0.75 mm² 942 BK 0.75 mm² 708 BU 0.75 mm² 943 BK 0.75 mm² 226 RD 706 BU 0.75 mm² 227 RD 223 RD 604 YE 932 BK 225 RD 238 RD 0.75 mm² 705 BU 0.75 mm² 707 BU 0.75 mm²

3 Horn

ECU

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p18

c1.p08

c1.p06

c1.p10

Horn

Backup

Vibration

alarm

A7

c1.p07

1

2 c1.p11

(17)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Rotating beacom, working light

Kretsschema

Roterande varningsljus, arbetsbelysning

CA250 T1

5

X4 11 X4 12 X.4 11 X.4 12 31A.X16 1 31A.X17 1 X.4 4 X4 4 X7 1 X.7 1 H14.X2 1 31B.X8 1 E2.X1 1 E2.X1 2 E1.X1 1 E1.X1 2 E4.X1 1 E4.X1 2 E3.X1 2 E3.X1 1 S22.X1 2 S22.X1 7 S18.X1 7 S18.X1 2 S22.X1 5 S22.X1 3 S22.X1 6 S22.X1 8 31A.X15 1 X.7 2 X7 2 31B.X7 1 l 0 2 5 7 3 1 6 4 8 =Rotating beacon switch

S18

l 0 2 5 7 3 1 6 4 8 =Working light switch

S22

1 2 =Working light front left

E1

1 2 =Working light rear left

E2

1 2 =Working light rear right

E4

1 2 =Working light front right

E3

M

1 =Rotating beacon

H14

2 S18.X1 3 S18.X1 8 /4.D1 30.5 /4.D1 15.4 /6.A1 30 /6.A1 15.12 /4.D6 31.5 /4.D6 31.2 /6.A6 31.10 /6.A6 31.14 1 2 =Working light front left

E5

E7

E6

E8

E6.X1 1 E8.X1 1 E6.X1 2 E8.X1 2 E7.X1 1 E7.X2 1 E5.X1 1 E5.X2 1 H14.X1 1 30 87 87a 86 85

K11

K11.X1 86 K11.X1 85 K11.X1 30 K11.X1 87 31B.X11 1 /1.B2 15.17 /1.A2 15.18 X40:A /6.A1 15.6 F2.12:2.2 X8.1 1 X13.1 1 X8.1 2 X13.1 2 X13.2 1 X.13 1 X.8 1 X8.2 1 X8.2 2 X13.2 2 X.13 2 X.8 2 10A

F1.4

4.1 4.2 D.1 D.2 F1.34 D.1 20A

F2.1

1.1 1.2 A.1 A.2 F2.12 1.1 F2.12 A.1 /7.B2 #477.1 X.13.1:1 /7.B2 #477.2 X.8.1:1 /7.C2 #1724.1 X.7.1:1 /7.C2 31.41 X.7.1:2 610 YE 930 BK 2.50 mm² 932 BK 2.50 mm² 927 BK 610 YE 611 YE 0.75 mm² 102 WH 2.50 mm² 234 RD 0.75 mm² 224 RD 941 BK 0.75 mm² 232 RD 4.00 mm² 233 RD 2.50 mm² 101 WH 2.50 mm² 102 WH 2.50 mm² 101 WH 2.50 mm² 101 WH 2.50 mm² 103 WH 930 BK 2.50 mm² 931 BK 102 WH 2.50 mm² 104 WH 932 BK 2.50 mm² 933 BK 102 WH 2.50 mm² 101 WH 2.50 mm² 927 BK 610 YE 230 RD 203 RD 6.00 mm² 205 RD 6.00 mm² 916 BK 104 WH 103 WH 930 BK 2.50 mm² 931 BK 933 BK 932 BK 2.50 mm² 929 BK 0.75 mm²

Rotating

Front left

Rear left

Front right

Rear right

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 beacon

Rops

Front left

Rear left

Front right

Rear right

(18)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Driving light

Kretsschema

Trafikbelysning

CA250 T1

6

/7.A1 30.1 /7.A1 15.20 /2.B4 #494.2 S17.X1 18 S17.X1 5 S17.X1 10 S17.X1 17 E10.X1 56A E9.X1 56A E13/H15.X2 1 H20.X1 1 H17.X1 1 /1.B1 15.7 X.89 31B.X10 1 E15/H18.X1 1 E15/H18.X2 1 E13/H15.X1 1 31A.X20 1 H20.X2 1 H17.X2 1 E13/H15.X3 1 E15/H18.X3 1 31A.X19 1 31A.X18 1 31A.X23 1 X.6 6 X6 6 l 0 2 5 10 3 1 17 18 =Hazard switch

S17

=Position direction right/ front

E15/H18

2 1 3 =Position direction left/ front

E13/H15

2 1 3 30 87 87a 86 85 =Break light relay

K10

K10.X1 85 K10.X1 30 K10.X1 87

X

=Headlight right

E10

56A 56B 31

X

=Headlight left

E9

56A 56B 31 K10.X2 1 31B.X9 1 E10.X1 31 E9.X1 31 K9.X1 49 K9.X1 49a K9.X1 31 1 2 =Registration plate lamp

E17

K9

=Flash relay 49A 31 49 =Direction side right

H20

1 2 =Direction side left

H17

1 2 E17.X1 1 E17.X2 1 S16.X1 2 S16.X1 5 S16.X1 7 S16.X1 9 S16.X1 3 S16.X1 4 S16.X1 8 S16.X1 10 S21.X1 2 S21.X1 7 S21.X1 9 S21.X1 3S21.X1 1 S21.X1 8 S21.X1 10 /5.D1 30 /5.D1 15.12 /5.D6 31.10 /5.D6 31.14 /7.A6 31.22 /7.A6 31.20 /5.C1 15.6 F2.1:1.2 S16.X1 6 1 X.510 1 X.512 1 X.513 X11 1 X.11 1 X.11 2 X11 2 X11 3 X.11 3 X.11 4 X11 4 X.12 1 X12 1 X12 2 X.12 2 X12 3 X.12 3 X.12 4 X12 4 1 X.514

E14/H26/H16

4 1 2 3 E14.X2.1 1 E14.X1.1 1 H26.X1.1 1 H16.X1.1 1

E16/H27/H19

4 1 2 3 E16.X2.1 1 H27.X1.1 1 E16.X1.1 1 H19.X1.1 1 10A

F1.8

8.1 8.2 H.1 H.2 F1.78 8.1 F1.78 H.1 20A

F2.2

2.1 2.2 B.1 B.2 F2.2B1 1 F2.2B2 1 F1.78 H.2 /10.B1 #1631.1 X.26:1 F2.12 2.2 0 l ll 2 5 7 9 3 1 6 4 8 10 =Head light switch

S16

0 l ll 2 5 7 9 3 1 6 4 8 10

S21

1 X.515 1 X.516 730 BU 0.75 mm² 246 RD 120 WH 2.50 mm² 121 WH 620 YE 630 YE 960 BK 961 BK 962 BK 963 BK 0.75 mm² 964 BK 0.75 mm² 965 BK 0.75 mm² 966 BK 0.75 mm² 967 BK 0.75 mm² 661 YE 662 YE 0.75 mm² 664 YE 0.75 mm² 669 YE 120 WH 2.50 mm² 122 WH 650 YE 620 YE 621 YE 669 YE 622 YE 663 YE 665 YE 968 BK 2.50 mm² 970 BK 630 YE 671 YE 663 YE 670 YE 969 BK 660 YE 150 WH 972 BK 971 BK 973 BK 244 RD 4.00 mm² 623 YE 624 YE 730 BU 661 YE 670 YE 977 BK 980 BK 651 YE 652 YE 650 YE 632 YE 978 BK 976 BK 631 YE 241 RD 4.00 mm² 242 RD 669 YE 661 YE 663 YE 670 YE 245 RD

Headlight

Left/ front

direction

Right/ front

Headlight

Right/ front

Direction/

Position

Break light

Position

Direction

Right/ rear

Right rear

Left/ rear

Right/ rear

Right

direction

Left/ front

Direction/

Left

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14

49 31 49a

Position/

side

(19)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Working light,Rotating beacon cab

Kretsschema

Arbetsbelysning, Rot. varningsljus hytt

CA250 T1

7 E6.1

E8.1

E6.X2 1 E8.X2 1 E6.X2 2 E8.X2 2 X13.3 2 X13.3 1 /6.D6 31.20 /8.A1 30.4 /8.A1 15.5 /8.A6 31.23 /6.D6 31.22 /8.A6 31.26 /6.D1 30.1 /6.D1 15.20 X41 1 X41 2 X41 3 X41 4 X13.4 1 X8.4 1 X7.1 1 X7.1 2 X.13.1 1 /5.B4 #477.1 X.13:1 X.8.1 1 /5.C4 #477.2 X.8:1 X.41 1 X.41 2 X.41 3 X.41 4 1 2 =Working light Front.Left Cab

E20

1 2 =Working light Rear.Right Cab

E22

1 2 =Working light Front.Right Cab

E21

1 2 =Working light Rear.Right Cab

E23

X.519 1 X.520 1 X.521 1 X.522 1 X.519 2 X.520 2 X.521 2 X.522 2 X.32 1 X.32 2

M

1

H14.1

2 X.7.1 1 X.7.1 2 /5.A4 #1724.1 X.7:1 /5.A4 31.41 X.7:2 X32 1 X32 2 950 BK 2.50 mm² 951 BK 110 WH 2.50 mm² 111 WH 101 WH 102 WH 610 YE 927 BK 103 WH 104 WH

14

(20)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Simple cab

Kretsschema

Enkel hytt

CA250 T1

8

/7.D1 30.4 15.5 /7.D1 /11.A1 30.13 /11.A1 15.19 /7.D6 31.23 /7.D6 31.26 /11.A6 31.36 31.40 10A

F1.6

6.1 6.2 F.1 F.2 31B.X16 1 X.59 1 X.59 2 YE 53A GN RD 53 31B

M

31 BK

M3

1

0

6 5 8 2 7 1

S34

1 2 =Horn. Cab

H11.1

X70 1 X71 1 X.29.1 1 X.29.1 2 X29.1 1 X29.1 2 /4.A4 #1730.1 S3.X1:3 /4.A5 #1731.1 31B.X5 X59 1 X59 2 X.73 1 30 87 87a 86 85

K30

M

=Heater blower

M2

+

2

4

3 S38

31C.X1 1 X.60 B X60 B K30.X1 87 K30.X1 85 F12.X1 1 F12.X1 2 X.60 A /1.B1 #2686.1 X.35 X60 A X.61 1 K30.X1 30 K30.X1 86 X.58 1 X61 1 X58 1 /1.A4 #2687.1 Q1.X6 /11.B1 #1691.1 X.59.1:1 X.73.1 1 X.524 1 X.524 2 1 2 50A

F12

1 2 20A

F22.1

279 RD 2.50 mm² 975 BK 2.50 mm² 602 YE 909 BK 974 BK 6.00 mm² 254 RD 6.00 mm² 570 GN 255 RD 6.00 mm² 570 GN

14

(21)

1

2

3

4

5

6 A

D

C

B

/

393809

TZ/GE

TKZ/LW

20080409

Circuit diagram

AC

Kretsschema

AC

CA250 T1

9

X58.1 1 X61.1 1 X.58.1 1 X.61.1 1 /1.B1 #2686.1 X.35 /1.A4 #2687.1 Q1.X6 1

F12.1

2 F12.X2 1 _X.60.1 A _X60.1 A F12.X2 2

C

=Compressor clutch

570 GN 570 GN 255 RD 6.00 mm² 254 RD 6.00 mm²

30 15

86 85

M

CONDENSER UNIT

30

K33

87

M

B

X63

K32

87 30 85 86

4

Tryckvakt Pressure switch

P

3

2

1

583 R3

R4

R5

M6

M7

M8

2.5

997

589

590 AC ON

0 M L H B

S38

M2

X1 1 14 13

M

THERMOSTAT DEICING

S40

X2

X64

4 A/C UNIT

31

590 X64

1

2 X64

X64

3 C

X63

D

A

X63

6

588

997

2.5

A

X62

590

571

4,0

998

4,0

589

588 T

C

B15

B16

Red/white Black/White Blue/Red Blue/White

589

86 85 87 30

K30

20A

F22.1

20A

F22.2

B

X60

974

14

(22)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Simple cab CEmark

Kretsschema

Enkel hytt CEmärkt

CA250 T1

10

X26 1 X.26 1 /6.B1 #1631.1 F1.78:H.2 X26 2 X.26 2 31B.X12 1

S37

0

2

1 E24

31.42 /11.A6 31.43

14

(23)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Simple cab CEmark

Kretsschema

Enkel hytt CEmärkt

CA250 T1

11

/8.D1 30.13 /8.D1 15.19 /12.A1 30.4 /12.A1 15.5 /12.A6 31.6 M =Washer front/rear

M5

X.59.1 1 X59.1 1 X59.1 2 X.59.1 2 YE 53A GN RD 53 31B

M

31 BK

M4

=Wiper rear

YE 53A GN RD 53 31B

M

31 BK

M3.1

=Wiper front

1

0

6 5 8 2 7 1

S34.1

1

0

6 5 8 2 7 1

S36

2

1

0 S35

4 3 2 8 1 7 /8.D6 31.36 /10.D6 31.43 /12.A6 31.28 /8.C2 #1691.1 X.73.1

14

(24)

1

2

3

4

5

6 A

D

C

B

/

393809

TKZ/GE

TKZ/LW

20070125

Circuit diagram

Dual speed

Kretsschema

Hög/ låg hastighet

CA250 T1

12

31.27 /11.D6 31.28 X16 1 S55.X1 1 31.6 15.5 30.4 /11.D6 31.6 /11.D1 15.5 /11.D1 30.4 S55.X1 5 S54.X1 3 X.16 1 X.17 1 X17 1 31B.X15 1 S55.X1 6 X.16 2 S54.X1 6 S55.X1 2 S54.X1 5 Y6.X1 2 Y6.X1 1 Y5.X1 1 Y5.X1 2 1 2 =Drum drive

Y6

X16 2 31B.X14 1 1 2 =Rear axel

Y5

S54.X1 2 S54.X1 1 F1.56 E.1 F1.56 5.1 X17 2 10A

F1.5

5.1 5.2 E.1 E.2 0 l ll 2 5 1 3 4 6

S55

X.17 2 l 0 2 5 1 3 4 6

S54

919 BK 918 BK 711 BU 714 BU 709 BU 713 BU 919 BK 918 BK 710 BU 250 RD 709 BU 711 BU 712 BU 251 RD

14

(25)

Rev.970401 E Designed View Reg. Approved Date Material Designation Description Part No No. Rev. Scale Model Sheet / of Date

/

of the said company be copied, communicated to any third part or used for manufacturing purposes. This drawing will remain the property of Metso Dynapac AB and may not without the permission

393809

TKZ/GE

TKZ/LW

20070125

_{Circuit diagram}

Reference List

Kretsschema

Apparatlista

CA250 T1

13 Device Name Description

Sheet Ref.

Device Name Description

Sheet Ref.

Reference List

A1

Warning/Hour/Fuel Instr

/3.B2

A1.X1

42pin

/1.B3

A8.X33

8 Pol MATENLOK

/3.B3

A8.X34

10 Pol MATENLOK

/3.A3

B1

Hydraulik oil temp

/3.C5

B2

Engine temp

/3.B5

B3

Fuel sender

/3.B5

B4

Air filter

/3.C5

B10

Engine pressure

/3.B5

E1

Working light Rops

/5.C4

E2

Working light Rops

/5.C4

E3

Working light Rops

/5.D4

E4

Working light Rops

/5.C4

E5

Working light

/5.B3

E6

Working light

/5.B4

E6.1

Working light

/7.A4

E7

Working light

/5.B3

E8

Working light

/5.B4

E8.1

Working light

/7.A4

E9

Headlight

/6.A5

E10

Headlight

/6.A5

E17

Registration plate lamp

/6.C4

E20

Working light Cab

/7.B4

E21

Working light Cab

/7.B4

E22

Working light Cab

/7.B4

E23

Working light Cab

/7.B4

E24

Inner light

/9.C4

E13/H15

Directio indicator lamp. Front/Left

/6.B5

E15/H18

Directio indicator lamp. Front/Left

/6.A5

E16/H27/H19

DirectionPos and stop rear right

/6.C5

E14/H26/H16

DirectionPos and stop rear left

/6.C5

F1.1

Fuse 15A. Blue

/1.B1

F1.2

Fuse 10 A. Red

/4.A1

F1.4

Fuse 10A. Red

/5.A1

F1.5

Fuse 10A. Red

/11.A1

F1.6

Fuse 10A. Red

/8.C2

F1.8

Fuse 10A. Red

/6.B1

F2.1

Fuse 20A. Yellow

/5.C1

F2.2

Fuse 20A. Yellow

/6.A1

F10

Fuse 40A. Orange

/1.A4

F11

Fuse 40A. Orange

/1.A4

F20

Fuse 125A. Orange

/1.A4

F21

Fuse 125A. Orange

/1.A4

F22

Fuse 20A. Yellow

/8.A1

F22.1

Fuse 20A. Yellow

/9.B1

G1

Battery

/1.A5

G2

Alternator

/1.C6

G2.X1

4pol F 150series

/1.B6

H10

Buzzer

/2.A3

H11

Horn

/4.A5

H11.1

Horn. Cab

/8.C5

H13

Backup alarm

/4.B5

H14

Rotating Beacon

/5.A4

H14.1

Rotating beacon Cab

/7.B5

H17

Side direction indicator lamp

/6.B5

H20

Side direction indicator lamp

/6.B5

K1

Start relay 75A

/1.B4

K2

Fuel solenoid relay 75A

/1.B4

K9

Flash relay

/6.C1

K10

Break light relay 30A

/6.D3

K11

Light relay 30A

/5.B2

K30

Heater relay 30A

/8.A2

K30.1

Heater relay 30A

/9.B2

M1

Starter

/1.A6

M2

Heater blower

/8.A4

M3

Wiper front

/8.C5

M3.1

Wiper front

/10.B5

M4

Wiper rear

/10.A5

M5

Washer

/10.C5

Q1

Circuit breaker

/1.A5

R1

Potentiometer with movable contact /1.C2

R2

Resistor 1,5 Kohm

/3.C3

R1.X1

3 Pol Plug

/1.C2

S1

Switch ignition

/1.A1

S2

Emergency switch Caldaro

/1.B2

S3

Sw Signal Horn

/4.A3

S4.1

Neutral position switch pump

/2.B2

S5

Seat switch

/2.B3

S6

Vibb on/off

/4.C3

S12

Sw Vibration 3way LH

/4.C2

S14

Sw Parking brake

/1.C4

S16

Sw Traffic Light

/6.A2

S17

Sw_Hazard

/6.C3

S18

Sw Rotating Beacon

/5.A2

S21

Sw Direction Indicate

/6.B3

S22

Sw Working Light

/5.C2

S34

Sw Window wiper

/8.B3

S34.1

Sw Window wiper

/10.B4

S35

Sw Window washer

/10.C4

S36

Sw Window wiper rear

/10.A4

S37

Door switch

/9.C2

S38

Sw Fan

/8.A4

S54

Sw Tractin controll

/11.A3

S55

Sw Dual speed

/11.B4

V1

Diod

/1.B5

X4

12 Pol Receptacle

/3.B3

X.4 12 Pol Plug

/3.B3

X6

12 Pol Receptacle

/3.A3

X.6 12 Pol Plug

/3.A3

X7

2 Pol Receptacle

/5.A4

X.7 2 Pol Plug

/5.A4

X7.1

2 Pol Receptacle

/7.C2

X.7.1 2 Pol Plug

/7.C2

X.8 2 Pol Plug

/5.C4

X8.1

2 Pol Receptacle

/5.B3

X.8.1 2 Pol Plug

/7.B2

X8.2

2 Pol Receptacle

/5.C4

X8.4

2 Pol Receptacle

/7.B2

X9

2 Pol MTA

/1.A3

X.9 2 Pol MTA

/1.A3

X11

6 Pol Receptacle

/6.A3

X.11 6 Pol Plug

/6.A3

14

(26)

Rev.970401 E Designed View Reg. Approved Date Material Designation Description Part No No. Rev. Scale Model Sheet / of Date

/

of the said company be copied, communicated to any third part or used for manufacturing purposes. This drawing will remain the property of Metso Dynapac AB and may not without the permission

393809

TKZ/GE

TKZ/LW

20070125

_{Circuit diagram}

Reference List

Kretsschema

Apparatlista

CA250 T1

14 Device Name Description

Sheet Ref.

Device Name Description

Sheet Ref.

Reference List

X12

6 Pol Receptacle

/6.B3

X.12 6 Pol Plug

/6.B3

X.13 2 Pol Plug

/5.C4

X13.1

2 Pol Receptacle

/5.B3

X.13.1 2 Pol Plug

/7.B2

X13.2

2 Pol Receptacle

/5.C4

X13.3

2 Pol Receptacle

/7.A5

X13.4

2 Pol Receptacle

/7.B2

X16

2 Pol Receptacle

/11.B5

X.16 2 Pol Plug

/11.B5

X17

2 Pol Receptacle

/11.A5

X.17 2 Pol Plug

/11.A5

X26

2 Pol Plug SureSeal

/9.C2

X.26 2 Pol Receptacle SureSeal

/9.C1

X.29 3 Pol Plug

/1.A2

X29.1

2 Pol Receptacle SureSeal

/8.C4

X.29.1 2 Pol Plug SureSeal

/8.C4

X32

2 Pol Plug SureSeal

/7.C3

X.32 2 Pol Receptacle SureSeal

/7.C3

X40

2 Pol MTA

/1.A3

X.40 2 Pol MTA

/1.A3

X41

5 Pol Receptacle SureSeal

/7.B3

X.41 5 Pol Plug Sure Seal

/7.B3

X58

2 Pol Plug SureSeal

/8.A2

X.58 2 Pol Receptacle SureSeal

/8.A2

X58.1

2 Pol Plug SureSeal

/9.B1

X.58.1 2 Pol Receptacle SureSeal

/9.B2

X59

2 Pol Receptacle SureSeal

/8.C3

X.59 2 Pol Plug SureSeal

/8.C3

X.59.1 2 Pol Plug SureSeal

/10.B3

X60

2 Pol MTA

/8.A6

X.60 2 Pol MTA

/8.A6

X61

2 Pol Plug SureSeal

/8.A2

X.61 2 Pol Receptacle SureSeal

/8.A2

X61.1

2 Pol Plug SureSeal

/9.B2

X.61.1 2 Pol Receptacle SureSeal

/9.B2

X62

2Pol F

/9.B2

X70

Sealed splice

/8.C2

X71

Sealed splice

/8.D2

X.75 1 Pol superseal

/9.B5

Y1

Fuel solenoid valve

/1.C5

Y2

Break valve

/1.C6

Y3

Vibration valve Low

/4.C5

Y4

Vibration valve High

/4.C5

Y5

Rear axel valve

/11.A5

Y6

Drum drive valve

/11.B5

(27)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

Start and stop

Kretsschema

Start och stopp

CA250 T3

1 A

A

1 08662

081222

TKZ/GE

TKZ/LW

30.3 15.2 /2.A1 15.13 A1.X1 2 A1.X1 1 Q1.X7 1 M1.X1 1 Q1.X2 1 X.38 1 X.37 1 X.36 1 A1.X1 12 A1.X1 15 Q1.X3 1 31A.X2 1 31A.X5 1 S1.X2 7 S1.X1 1 Q1.X5 1 G2.X21 /4.A4 #2066.2 X.503 31B.X1 1 31A.X1 1 /5.C1 4 S12.X1:2 K1.X4 1 K1.X3 1 K1.X1 2 K1.X1 1 X.6 2 X.6 3 X6 2 X6 3 X.9 B X9 B X.9 A X9 A /7.B1 15.7 F1.78:8.1 /2.A1 30.10 F10.X1 2 F10.X1 1 30 87 86 85

=Start

K1

F1.12 1.1 F1.12 A.1 A1.X1 32 A1.X1 27 A1.X1 28 A1.X1 30 X.29 A X.29 B X.29 C A1.X1 3 A1.X1 4 A1.X1 5 R1 =Driving R1.X1 A R1.X1 C R1.X1 B 1 2 40A =Main fuse

F10

+ =Batteri

G1

1.2 1.3 1.4 1.5 1.6 2 1.1 1.7 =Batteriswitch

Q1

S1.X2 5 31.3 31.6 X.89 1 /6.B1 15.17 K11.X1:86 /2.A1 3 X.4:10 /3.A5 #1509.1 K5.1.X2 /3.B5 #1510.1 K5.2.X2 1 2 30A =ECU engine

F23

_X.72 2 Q1.X41 X.72 1 /3.C3 #1540.1 X48:3 /3.C3 #1540.2 X48:4 F20.X1 2 F20.X1 1 1 2 125A =Gridheater

F20

1 2 125A =Gridheater

F21

_F21.X1 2 F21.X1 1 D+ B+ W E =Alternator

G2

B G2.X1 G2.X4 1 31A.X24 1 M1.X2 1 G2.X1 A 1 X.507 Q1.X1 1 1 2 40A

F11

F11.X1 1 F11.X1 2 X.40 A X40 A /6.B1 15.18 K11.X1:30 M1.X3 1 Q1.X61 /9.A1 #1669.1 F22.X1:1 /2.A6 31.34 /2.A6 31.35 l 0 2 5 7 3 1 6 4 8 =Parking brake

S14

1 2 =Break

Y2

S.14.X1 5 X4 5 X.4 5 A1.X1 13 S.14.X1 2 X.4 6 X4 6 X6 7 X.6 7 S.14.X1 4 S.14.X1 1 A1.X1 9 Y.2.X1 1 Y.2.X1 2 31A.X4 1 A1.X1 14 /3.A3 #1444.14 A12.X1:39 /2.B4 #297.2 X4:2 K A

V1

0 l ll lll P 50a 19a 17a 17b 19b 58 15 54 30a 30b

S1

E 50 30 30 50 30

M1

M1.X2.1 1 M1.X3.1 1 X.35 1 /9.A1 _/10.B1 #2098.4 X58:1, X58.1:1 /5.A1 15.23 F1.12:2.1 F1.12 1.2 15A

F1.1

1.1 1.2 A.1 A.2

S2

=Emergency switch 12 11 S2.X1 1 S2.X2 1 S2.X3 1 22 21 S2.X4 1 S2.X5 1

ECU

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p27

c1.p28

c1.p30

c1.p12

c1.p15

c1.p01

c1.p32

c1.p04

c1.p03

c1.p05

A7

c1.p13

c1.p9

c1.p14

c1.p2

CA260

A

901,901 BK,BK 6.00 mm²,6.00 mm² 201,201RD,RD 6.00 mm²,6.00 mm² 202,202 RD,RD 6.00 mm²,6.00 mm² 208,208RD,RD 4.00 mm²,4.00 mm² 801,801 BN,BN 0.75 mm²,0.75 mm² 213,213 RD,RD 2.50 mm²,2.50 mm² 225 RD 1.50 mm² 920,920BK,BK 0.75 mm²,0.75 mm² 604,604 YE,YE 0.75 mm²,0.75 mm² 605,605 YE,YE 0.75 mm²,0.75 mm² 908,908 BK,BK 0.75 mm²,0.75 mm² 401,401 0.75 mm²,0.75 mm² 999 BK 70.00 mm² 298 BK 70.00 mm² 244 RD 4.00 mm² 230 RD 311,311VT,VT 0.75 mm²,0.75 mm² 702,702BU,BU 0.75 mm²,0.75 mm² 222 RD 2.50 mm² 285,285 RD,RD 2.50 mm²,2.50 mm² 286,286 RD,RD 6.00 mm²,6.00 mm² 219 RD 4.00 mm² 311 VT 0.75 mm² 202 RD 6.00 mm² 901 BK 6.00 mm² 243 BK 16.00 mm² 205 RD 6.00 mm² 205 RD 6.00 mm² 314,314 VT,VT 0.75 mm²,0.75 mm² 299 BK 70.00 mm² 255 RD 6.00 mm² 284,284 RD,RD 2.50 mm²,2.50 mm² 266 BK 16.00 mm² 267 BK 16.00 mm² 266 BK 16.00 mm² 267 BK 16.00 mm² 236 RD 0.75 mm² 303,303 VT,VT 0.75 mm²,0.75 mm² 303 VT 0.75 mm² 317 VT 0.75 mm² 906,906 BK,BK 2.50 mm²,2.50 mm² 306 VT 306,306 VT,VT 1.50 mm²,1.50 mm² 905,905 BK,BK 317,317 VT,VT 0.75 mm²,0.75 mm² 283,283 RD,RD 0.75 mm²,0.75 mm² 801,801 BN,BN 0.75 mm²,0.75 mm² 902,902 VT,VT 0.75 mm²,0.75 mm² 209 RD 4.00 mm² 903,903 BK,BK 301,301VT,VT 0.75 mm²,0.75 mm² 209 RD 4.00 mm² 207 BK 10.00 mm² 207 BK 10.00 mm² 570,570 GN,GN 342 RD 2.50 mm² 220 RD 2.50 mm² 213 RD 2.50 mm² 221 RD 2.50 mm²

(28)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

Start and stop

Kretsschema

Start och stopp

CA250 T3

2 A

/1.D1 30.10 /1.D1 15.13 /3.A1 30.9 /3.A1 15.11 /3.A6 31.7 /3.A6 31.19 X4 1 X.4 1 H10.X 1 H10.X+ 1

H10

=Buzzer

/5.B2 31.29 X.508:1 X4 10 X.4 10 S5.X1 A S5.X1 B S5.X1 C 1 2 =Pump switch

S4.1

C NC N0 C A B

S5

=Seat switch S.45.X1 2 S.45.X1 5 A1.X1 17 A1.X1 16 A1.X1 21 /1.C1 3 X.507:1 /7.D1 #494.2 /4.B3 #765.3 X4:3 A1.X1 29 A1.X1 34 31B.X2 1 /3.B5 #297.1 X.5:7 /3.B5 #1511.2 X.5:8 S4.1.X1 A S4.1.X1 B 1 X.502 /1.D6 31.34 /1.D6 31.35 X.4 2 X4 2 /1.B5 #297.2 K1.X1:2 MID LOW HI 2 5 1 3 4 6 =RPM

S45

S.45.X1 1 S.45.X1 3 S.45.X1 6

c1.p17

ECU

A7

c1.p34

c1.p29

c1.p21

c1.p16

14

601,601 YE,YE 0.75 mm²,0.75 mm² 223 RD 601 YE 0.75 mm² 218,218 RD,RD 315,315 VT,VT 730,730 BU,BU 0.75 mm²,0.75 mm² 307,307 VT,VT 0.75 mm²,0.75 mm² 324 VT 0.75 mm² 325 VT 0.75 mm² 215,215 RD,RD 2.50 mm²,2.50 mm² 217,217 RD,RD 0.75 mm²,0.75 mm² 313,313 VT,VT 0.75 mm²,0.75 mm² 992 BK 1.50 mm² 993 BK 0.75 mm² 222 RD 2.50 mm² 902 BK 0.75 mm² 902,902 VT,VT 0.75 mm²,0.75 mm²

(29)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

ECUengine

Kretsschema

ECUmaskin

CA250 T3

A

3 A

/2.D1 30.9 /2.D1 15.11 /4.A1 30.6 /4.A1 15.8 /2.D6 31.7 /2.D6 31.19 A12.X1 4 A12.X1 16 A12.X1 39 A12.X1 2 A12.X1 24 A12.X1 25 A12.X1 40 A12.X1 44 A12.X1 43 + =W.I.F,Diag,Service

H34

+ =Stop

H35

H34.X1 1 H34.X2 1 H35.X1 1 H35.X2 1 S53.X1 1 S53.X2 1 S53.X3 1 S53.X4 1 S52.X1 1 S52.X2 1 =Diagnostic

S52

0 1 13 14 13 14 23 ₂₄ =Diag. Ins/Dec

S53

0 31B.X3 1 /2.C3 #297.1 S.45.X1:3 /2.C3 #1511.2 S.45.X1:6 /4.C3 #481.1 X.6 5 X6 5 K5.2.X1 1 K5.2.X2 1 K5.2.X1 2 K5.2.X3 1 K5.1.X1 1 K5.1.X1 2 K5.1.X2 1 K5.1.X3 1 /1.A4 #1510.1 F21.X1:1 /1.B4 #1509.1 =Gridheater

E26

1 2 E26.X1 1 E26.X2 1 31A.X6 1 X.5 2 X.5 3 X.5 4 X.5 5 X.5 6 X.5 7 X.5 8 X5 8 X5 7 X5 2 X5 3 X5 4 X5 5 X5 6 X48 1 X48 2 X48 3 X48 4 31A.X7 1 31A.X8 1 /1.B4 #1540.1 X.72:1 /1.B4 #1540.2 X.72:1 1 X.506 5A

F1.3

3.1 3.2 C.1 C.2 F1.34 3.1 F1.34 C.2 /4.A6 31.15 /4.A6 31.18 /1.C4 #1444.14 A1.X1:14 /5.A1 15.21 F1.12:2.1 /6.A1 15.22 F1.34:4.1 86

K31

30 85 87

A12

ECU

Engine

14

308 VT 0.75 mm² 265 BK 16.00 mm² 267 BK 16.00 mm² 290 RD 0.75 mm² 832 BN 0.75 mm² 320 VT 0.75 mm² 835 BN 0.75 mm² 836 BN 0.75 mm² 989 BK 0.75 mm² 990 BK 0.75 mm² 991 BK 0.75 mm² 837 BN 0.75 mm² 321,321VT,VT 0.75 mm²,0.75 mm² 308,308VT,VT 0.75 mm²,0.75 mm² 322,322VT,VT 0.75 mm²,0.75 mm² 323,323 VT,VT 0.75 mm²,0.75 mm² 324,324 VT,VT 0.75 mm²,0.75 mm² 325,325 VT,VT 0.75 mm²,0.75 mm² 981,981BK,BK 0.75 mm²,0.75 mm² 982,982 BK,BK 0.75 mm²,0.75 mm² 324 VT 0.75 mm² 325 VT 0.75 mm² 835,835 BN,BN 0.75 mm²,0.75 mm² 836,836 BN,BN 0.75 mm²,0.75 mm² 837,837 BN,BN 0.75 mm²,0.75 mm² 832,832BN,BN 0.75 mm²,0.75 mm² 320,320VT,VT 0.75 mm²,0.75 mm² 983,983 BK,BK 2.50 mm²,2.50 mm² 984,984 BK,BK 2.50 mm²,2.50 mm² 289 RD 0.75 mm² 285,285 RD,RD 2.50 mm²,2.50 mm² 284,284 RD,RD 2.50 mm²,2.50 mm² 266 BK 16.00 mm² 264 BK 16.00 mm² 283,283 RD,RD 0.75 mm²,0.75 mm² 343 RD 2.50 mm² 344 RD 2.50 mm²

(30)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

Warning panel

Kretsschema

Varningspanel

CA250 T3

4 A

A1.X1 24 A1.X1 25 A1.X1 26 A8.X34 9 A8.X33 1 A8.X33 8 A8.X34 8 A8.X34 3 A8.X33 5 /1.B5 #2066.2 V1:A /2.B5 #765.3 /3.A5 #481.1 /5.B2 31.31 X.508:1 B10.X1 1 B2.X1 1 X.6 4 X6 4 X4 8 X4 7 X4 9 X.4 8 X.4 7 X.4 9 31A.X9 1 A8.X33 7 A8.X34 2 31B.X4 1 Fuel 1 2

B3

Fuel sender

B2

Engine temp

P 1 2

B10

Engine pressure

/3.D1 30.6 /3.D1 15.8 /5.A1 30.2 /5.A1 15.1 /5.A6 31.12 /5.A6 31.1 /3.D6 31.15 /3.D6 31.18 X.4 3 X4 3 1 R2 2 =1.5 Kohm B3.X1 1 B3.X2 1 P 1 2

B4

Air filter

1 2

B1

Hydraulik oil temp

B1.X1 1 B4.X1 1 31A.X10 1 B4.X2 1 X6 11 X.6 11 X.6 10 X6 10 1 X.505 1 X.504 1 X.503 1 X.509

B

H

Fuel lev.

Low fuel

Charging

Eng. temp.

Eng. press.

Brake

Hour Meter

Enable

V +

Keyswitch

Glowing

V

Hydraulic

Air filter

A1

J1:7 J2:9 J1:8 J1:1 J2:8 J2:3 J2:2 J2:10 J1:5 J2:4 J2:5 A8.X34 10 A8.X34 4 A8.X34 5

A1

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p24

c1.p25

c1.p26

c1.p35

Fuel

Eng.Temp

Eng.Pressure

ECU

1

4

3

2

6

5

7

803,803 BN,BN 0.75 mm²,0.75 mm² 802,802 BN,BN 0.75 mm²,0.75 mm² 802 BN 0.75 mm² 802,802 BN,BN 0.75 mm²,0.75 mm² 801,801BN,BN 0.75 mm²,0.75 mm² 807,807 BN,BN 0.75 mm²,0.75 mm² 805,805 BN,BN 0.75 mm²,0.75 mm² 807,807 BN,BN 0.75 mm²,0.75 mm² 308 VT 0.75 mm² 913,913 BK,BK 0.75 mm²,0.75 mm² 808,808 BN,BN 0.75 mm²,0.75 mm² 806,806 BN,BN 0.75 mm²,0.75 mm² 307,307 VT,VT 0.75 mm²,0.75 mm² 809,809 BN,BN 0.75 mm²,0.75 mm² 810,810 BN,BN 0.75 mm²,0.75 mm² 805,805 BN,BN 0.75 mm²,0.75 mm² 810 BN 0.75 mm² 915,915 BK,BK 0.75 mm²,0.75 mm² 229 RD 0.75 mm² 231 RD 0.75 mm² 228 RD 931 BK 0.75 mm² 803 BN 0.75 mm² 307 VT 0.75 mm² 805 BN 0.75 mm² 807 BN 0.75 mm² 809 BN 0.75 mm² 915 BK 0.75 mm²

(31)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

Horn vibb and backup alarm

Kretsschema

Signalhorn,vibb och backalarm

CA250 T3

5 A

S12.X1 2 A1.X1 8 S12.X1 3 H11.X1 1 H11.X2 1 A1.X1 18 A1.X1 10 A1.X1 6 31A.X14 1 /2.A2 31.29 H10.X+:1 /1.D1 4 X.507:1 /4.A1 31.31 X.509:1 31A.X11 1 31A.X12 1 S3.X1 2 S3.X1 3 S6.X1 1 S6.X1 2 Y3.X1 2 Y3.X1 1 31B.X5 1 l 0 2 5 7 3 1 6 4 8 =Horn switch

S3

F1.12 B.1 F1.12 B.2 10A

F1.2

2.1 2.2 B.1 B.2 1 2 =Horn

H11

=Vibration on/off

S6

1 2 =Vibration valve Low

Y3

S12.X1 8 S12.X1 7 31B.X6 1 /4.D1 30.2 /4.D1 15.1 /6.A1 30.5 /6.A1 15.4 /4.D6 31.12 /4.D6 31.1 /6.A6 31.2 /6.A6 31.5 1 2 =Vibration valve High

Y4

Y4.X1 1 Y4.X1 2 A1.X1 11 31A.X13 1 A1.X1 7 S12.X1 5 S12.X1 9 S12.X1 10 S12.X1 4 H13.X1 1 X246 1 2 1 =Backup alarm

H13

H13.X1 2 X246 2 X.6 8 X.6 9 X6 8 X6 9 1 X.508 /9.C1 #1730.1 X70:1 /9.D1 #1731.1 X71:1 0 Low High 2 5 7 9 3 1 6 4 8 10 =Vibration

S12

F1.12 2.1 /1.B1 15.23 F1.12:1.2 /3.A1 15.21 F1.34:3.1

ECU

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 c1.p18

c1.p08

c1.p06

c1.p10

Horn

Backup

Vibration

alarm

A7

c1.p07

603,603 YE,YE 0.75 mm²,0.75 mm² 909,909 BK,BK 0.75 mm²,0.75 mm² 701,701 BU,BU 0.75 mm²,0.75 mm² 911,911BK,BK 0.75 mm²,0.75 mm² 912,912 BK,BK 0.75 mm²,0.75 mm² 703,703 BU,BU 0.75 mm²,0.75 mm² 705,705 BU,BU 0.75 mm²,0.75 mm² 228 RD 707,707 BU,BU 0.75 mm²,0.75 mm² 708,708 BU,BU 0.75 mm²,0.75 mm² 914,914 BK,BK 0.75 mm²,0.75 mm² 942 BK 0.75 mm² 708 BU 0.75 mm² 943 BK 0.75 mm² 226 RD 706 BU 0.75 mm² 227 RD 223 RD 604 YE 932 BK 225 RD 1.50 mm² 238 RD 0.75 mm² 705 BU 0.75 mm² 707 BU 0.75 mm² 342 RD 2.50 mm² 343 RD 2.50 mm²

(32)

1

2

3

4

5

6 A

D

C

B

/

392423

TKZ/GE

TKZ/LW

20060615

Circuit diagram

Rotating beacom, working light

Kretsschema

Roterande varningsljus, arbetsbelysning

CA250 T3

6 A

X4 11 X4 12 X.4 11 X.4 12 31A.X16 1 31A.X17 1 X.4 4 X4 4 X7 1 X.7 1 H14.X2 1 31B.X8 1 E2.X1 1 E2.X1 2 E1.X1 1 E1.X1 2 E4.X1 1 E4.X1 2 E3.X1 2 E3.X1 1 S22.X1 2 S22.X1 7 S18.X1 7 S18.X1 2 S22.X1 5 S22.X1 3 S22.X1 6 S22.X1 8 31A.X15 1 X.7 2 X7 2 31B.X7 1 l 0 2 5 7 3 1 6 4 8 =Rotating beacon switch

S18

l 0 2 5 7 3 1 6 4 8 =Working light switch

S22

1 2 =Working light front left

E1

E2

E4

E3

M

1 =Rotating beacon

H14

2 S18.X1 3 S18.X1 8 /5.D1 30.5 /5.D1 15.4 /7.A1 30 /7.A1 15.12 /5.D6 31.5 /5.D6 31.2 /7.A6 31.10 /7.A6 31.14 1 2 =Working light front left

E5

E7

E6

E8

E6.X1 1 E8.X1 1 E6.X1 2 E8.X1 2 E7.X1 1 E7.X2 1 E5.X1 1 E5.X2 1 H14.X1 1 86

K11

30 85 87 87a K11.X1 86 K11.X1 85 K11.X1 30 K11.X1 87 31B.X11 1 /1.B2 15.17 S1.X2:5 /1.A2 15.18 X40:A /7.A1 15.6 F2.12:2.2 X8.1 1 X13.1 1 X8.1 2 X13.1 2 X13.2 1 X.13 1 X.8 1 X8.2 1 X8.2 2 X13.2 2 X.13 2 X.8 2 10A

F1.4

4.1 4.2 D.1 D.2 F1.34 D.1 20A

F2.1

1.1 1.2 A.1 A.2 F2.12 1.1 F2.12 A.1 /8.B2 #477.1 X.13.1:1 /8.B2 #477.2 X.8.1:1 /8.C2 #1724.1 X.7.1:1 /8.C2 31.41 X.7.1:2 F1.34 4.1 /12.A1 15.24 F1.56:5.1 /3.B1 15.22 F1.34:3.1

Rotating

Front left

Rear left

Front right

Rear right

W i r e a r e a 1 . 5 m m u n l e s s o t h e r w i s e s t a t e d

L e d n i n g s a r e a 1 . 5 m m d ä r a n n a t e j a n g e s

14 beacon

Rops

Front left

Rear left

Front right

Rear right

610,610 YE,YE 930,930 BK,BK 2.50 mm²,2.50 mm² 932,932 BK,BK 2.50 mm²,2.50 mm² 927,927 BK,BK 610 YE 611 YE 0.75 mm² 102 WH 2.50 mm² 234 RD 0.75 mm² 224 RD 941 BK 0.75 mm² 232 RD 4.00 mm² 233 RD 2.50 mm² 101 WH 2.50 mm² 102,102 WH,WH 2.50 mm²,2.50 mm² 101,101 WH,WH 2.50 mm²,2.50 mm² 101 WH 2.50 mm² 103 WH 930 BK 2.50 mm² 931 BK 102 WH 2.50 mm² 104 WH 932 BK 2.50 mm² 933 BK 102 WH 2.50 mm² 101 WH 2.50 mm² 927 BK 610 YE 230 RD 203 RD 6.00 mm² 205 RD 6.00 mm² 916 BK 104 WH 103 WH 930 BK 2.50 mm² 931 BK 933 BK 932 BK 2.50 mm² 929 BK 0.75 mm² 344 RD 2.50 mm² 345 RD 2.50 mm²

Dynapac Ca250 Manual Electrico

Workshop manual

W3023EN3.pdf

Workshop manual

W3023EN3.pdf

Electric circuit diagrams

Electric circuit diagrams

Vibratory roller

Vibratory roller

CA250/280/300 Tier I

CA250/280/300 Tier I

CA250/260/280 Tier III

CA250/260/280 Tier III

From serial number:

From serial number:

CA250/280/300 Tier I

CA250/280/300 Tier I

65X23700, 68X23700, 74X20500

65X23700, 68X23700, 74X20500

10000107x0A000001, 10000113x0A000001, 10000115x0A000001

10000107x0A000001, 10000113x0A000001, 10000115x0A000001

CA250/260/280 Tier III

CA250/260/280 Tier III

65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516

65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516

Subject to changes

Subject to changes

Printed in Sweden

Printed in Sweden

diagrams

circuit

Electrical

W3023EN3.pdf

2010-04-16

Table of Contents

Introduction ... 1

Warning symbols ... 1

Safety information... 1

General... 1

Safety regulations ... 3

Before start... 3

Start... 3

Jump starting... 3

Electrical and hydraulic equipment ... 4

Type of Electrical circuit diagram ... 5

DYNAPAC electric wiring standard ... 5

Wiring system... 5

diagrams

circuit

Electrical

Introduction

W3023EN3.pdf

2010-04-16

Introduction

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

General

- Familiarize yourself with the equipment on the

machine.

- Only operate the machine if you are familiar with how

the controls work and how the machine functions.

- Use your safety equipment such as helmet,

protective shoes and hearing protection.

- Familiarize yourself with the machine's area of work.