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Investigation of Solar Cells Power Degradation Due to

Electrostatic Discharge

Hossein Fayazi

Faculty of Electrical Engineering, Malek Ashtar University of Technology, Esfahan

Email: hoseinfayaz57@yahoo.com

Dr. S. M. Mousavi Badjani

Faculty of Electrical Engineering,

Malek Ashtar University of Technology, Esfahan, Iran Email: drmosavi@chmail.ir

Dr. H. Sadeghi

Faculty of Health Physics,

Malek Ashtar University of Technology, Esfahan, Iran Email: hsz100@yahoo.com

H. Jahanbakhsh

Faculty of Health Physics,

Malek Ashtar University of Technology, Esfahan, Iran Email: hjahan58@yahoo.com

Abstract – Satellites are surrounded with protons, electrons and heavy charged particles. Space radiation impact on satellite sub-systems cause several anomalies which are important problem for satellite designers. Until recently, the majority of spacecraft primary power systems used solar arrays and rechargeable batteries to supply 28 V. For low-inclination spacecraft, 28 V systems have not been observed to arc. As the power requirements for spacecraft increased, however, high-voltage solar arrays were baselined to minimize total mass and increase power production efficiency. With the advent of 100 V systems in the late 1980s, arcing began to be observed on a number of spacecraft. The mechanism proposed in this paper, described electrical and physical degradation of solar cells due to electrostatic discharge anomalies on satellites. The cell was characterized again after arcing to determine the change in efficiency. This paper details the process for designing the circuit to create the arcing, and the different setups used to degrade the cells electrically and physically. It also describes the final setups to be used in space laboratory. This model is designed using Matlab and SPENVIS. Identification and simulation this mechanism is an important step in solar array design for space application.

Keywords – Arcing, Electrostatic Discharge, Power Degradation, Solar Array, Spacecraft Charging.

I.

I

NTRODUCTION

Today, the power of satellite is supplied by using different sources such as photovoltaic panels, fuel cell etc. Study satellites anomalies is important issue. Since the power losses on the Tempo and Panamsat satellites attributed to electrostatic discharges (15% of the power in three months) in 1997, the international scientific community has looked into the problem of sustain arc on solar array. Given their complexity, there is always an electrostatic risk on Solar Arrays. In the event of an ESD (Electrostatic Discharge), the integrity of the solar array is usually not affected during this discharge. The EMC risks, however, remain large for all the satellite. But with the increase in power of solar arrays, and in particular with the increase in voltage, low voltage arcs maintained by solar array photovoltaic power have appeared (sustained arcs). These breakdowns take place between two adjacent cells, generally the one at the start and end of the string, where the differential voltage is at its maximum. Current propagation into the inter-cellular gap is made possible in

the plasma generated by the primary discharge (the ESD) by consuming the emission site. In 2013, Mukesh Ranjan et al. published a paper in which they described Arc Mitigation via Solar Panel Grouting and Curing Under Simulated LEO-Like Plasma Environment [1], Also in this year Yehia A et al. discussed about the book Ground-based simulation for the effects of space plasma on spacecraft [2].

Tahara and Masuyama in Reference [3] is discussed that accumulation of electrical charges leads to the variation in the potentials which affect the body of the satellite and the connectors of the solar panels of the spacecraft. In references [4] and [5] the Maxwell’s equations are used to study the distribution of charging and energetic particles flowing on the surfaces of spacecraft.

Arc sites, arc voltage threshold, arcing frequency, and arcing current duration depend on plasma parameters, solar cell circuit, and type of solar cell in use. For example, there are two well-known configurations: Cho’s [6], [7] in which a column of solar cells is short circuited from top and bottom and then biased from the external circuit to simulate charging effect, and NASA type [8] in which two parallel solar columns are connected by a dc supply to simulate the potential generated by solar cells. Use of plasma thrusters is another new possibility that leads to spacecraft charging if plasma plume is not well converging [9].

The mechanism proposed in this paper, described electrostatic discharge anomalies on satellites. in this paper designs a model for solar cell and arcing test. The simulation process is shown how little power discharges caused by electrostatic charging of the spacecraft, the solar arrays can damage the solar arrays. solar cell current -Voltage characteristics before and after the disruption simulated by matlab and spenvis )Space Environment InformationSystem( software.

II. T

ERMS AND

D

EFINITIONS

In this section, some terms of electrostatic discharge are defined:

Arc: a low voltage, self-sustaining discharge between cathode and anode surfaces.

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Copyright © 2014 IJECCE, All right reserved Breakdown voltage: voltage at which the insulation

between two conductors fails.

Charge: in electrostatics, the amount of electricity (coulombs) present upon any substance that has accumulated electric energy.

Coverglass or coverslide: layer (usually of glass) that covers a semiconductor solar cell or array to prevent radiation damage.

Electric field intensity: force exerted on a stationary positive charge per unit charge at a point in an electric field; designated by E; also known as electric field strength and electric field vector; for a point charge in space.

Electrostatic discharge (ESD): sudden release of pent-up electrical energy through generation of a plasma and a resultant spark.

Floating potential: potential that a spacecraft comes to under current balance with the surrounding plasma.

Triple-point (triple-junction): point where a plasma, a high-voltage conductor, and an insulator come together; at such a point, the electric field is often at a maximum, and plasma-arcing is more likely.

Plasma: gaseous body of ions and electrons of sufficiently low density that considerable charge separation is possible (because of the mobility of charge, a plasma is normally neutral and free of an electric field in its interior, just like a metallic conductor).

Primary arc: trigger arc; an initial electrical discharge that may or may not trigger another type of discharge.

Secondary arc: sustained electrical discharge resulting from an ESD or primary arc at a nearby location[10].

III.

S

PACECRAFT

C

HARGING

The severity and widespread nature of plasma interactions have led to a considerable investment in the development of computer models. Many empirical and semi-empirical models with varying levels of capability and fidelity are available. Because the physics of current collection is fully embodied in Poisson’s equation, a first -principles treatment is both possible and practical. A comprehensive code developed for LEO was NASCAP/ LEO. This code was a follow-on to the original NASCAP computer program, which dealt only with spacecraft charging in geosynchronous-type environments [11].

NASCAP remains a research tool: the user needs extensive training to build a representative model and interpret the results, the analysis is time consuming and it is difficult to identify the critical features of a given scenario. The SPENVIS is an ESA )European Space Agency) operational software developed and maintained at Belgian Institute for Space Aeronomy since 1996. It provides a web-based interface for assessing the space environment and its effects on spacecraft systems and crews. The system is used by an international user community for various purposes, e.g. mission analysis and planning, educational support, and running models for scientific applications. SPENVIS also includes extensive background information on the space environment and the environment models.

Fig.1. Outline of SPENVIS framework

Codes such as NASCAP are out of the scope of SPENVIS. Instead, the much simpler programme EQUIPOT, a part of the program suite ESPIRE, is implemented in SPENVIS. EQUIPOT was developed in an attempt to model charging features observed on the Meteosat-2 spacecraft [12], using the measured electron flux spectra. EQUIPOT uses simple numerical integration of the multi-point spectra and voltage stepping to minimise net current, instead of seeking a time-based solution in terms of Maxwellian distributions. On realisation that it could also satisfy the ESA requirement for an engineering tool, it has been extended to address Low Earth Orbit environments, to enable the input of Maxwellian distributions and to include the effects of spacecraft velocity. EQUIPOT Has been designed for a rapid assessment of the likelihood of charging for surface materials on a spacecraft. It utilises a simple geometry (a small isolated patch of material on a spherical spacecraft) to calculate the various components of current to both the body (structure) and the patch, and estimates the equilibrium potentials which will develop in order to achieve zero net current.

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IV.

ESD

I

NITIATION

The basic theory of ESD inception in the area of conductor-dielectric junction was developed about fifteen years ago, and the main conclusion was that the arc site is a small spot on a conductor surface with a very high electric field enhancement due to a geometrical factor (such as a protrusion). The high electric field may cause cold cathode electron emission from this spot, the emitted electrons charge a side surface of a dielectric, resulting in further field enhancement and an increase in emitted current and spot temperature, and at some point this chain of events becomes an avalanche-like process revealing itself in a short current pulse and a bright flash of light. The temperature of the metal protrusion rises above its melting point, and a metal plasma is ejected into the surrounding space. This general picture was confumed by observations of metal (usually silver) spectral lines correlations between intensities of UV emission and arc current pulse wave forms. The electric field normal to the coverglass surface has a magnitude

E = ε1

ε2d1+ε1d2 φcg−Ub (1)

Where E is electric field strength (V∗m−1 ), ε is dielectric constant of coverglass and adhesive, d is coverglass and adhesive thickness( m), U is voltage, Vb is electron beam energy (eV) and cg is coverglass.

In simulated LEO conditions the coverglass floating potential is close to the plasma potential, and usually does not exceed a few volts. Thus, the electric field strength is entirely determined by the bias voltage (Upl ≪Ub), and an estimate E≈1.5MVlm of the arcing threshold holds well for samples under the cunent test. On this paper arcing was initiated at bias voltages Ub=300 V, and this magnitude could be considered as approximately equal to the threshold voltage. In simulated GEO conditions the situation is more omplicated. If the electron beam energy exceeds the bias voltage (Vb> Ub ).

Electrons strike the coverglass surface and generate secondary electrons. At the beam energies, the secondary electron emission (SEE) yield is higher than one, and the surface charges positively to a potential nearly equal to

Vb−Vsc. It is commonly believed that the magnitude of the "second crossover" energy is higher than 2 keV for any dielectric material used as coverglass for solar array [13]. However, the SEE yield depends on many other parameters that are practically uncontrollable during an arcing test. For example, the process of charging itself causes a factor-of-two drop in SEE yield in a fraction of a second, but the time interval between consecutive ESDs exceeds minutes[14] .

Surface contamination and the presence of other dielectric materials (Kapton and adhesive in the gap between cells) influence the total SEE yield also. From some tests, the arc inception voltage is expected to be higher than 300 V, which means that the surface potential must reach magnitudes above 700 V negative. In an attempt to find the arc threshold voltage in simulated GEO conditions, a low bias voltage and low beam energy were

used. Even though differential charging depends on the difference between bias voltage and beam energy.

φcg−Ub = Vsc−Vb−Ub (2)

Where Vsc is second crossover energy (eV).

employing the EG1 with Vb<5 keV brings such disadvantages as a low ratio of beam current to emission current and a non-uniform distribution of current density across the beam. However, the surface potential distribution is quite uniform and was accepted for the purpose of determining the arc inception voltage.

Generally, there are two forms of structure arcing: point arcing, and dielectric breakdown. For triple-point arcing, an insulator must surround a highly negative conductor, and an arc can occur at the conductor-insulator-plasma conjunction, where the electric field is highest. Dielectric breakdown is completely different. Recent evidence suggests that Initial indications that sustained arcs could cause substantial damage to solar arrays were obtained in testing where the bias power supply, intended to impress a potential difference between an array and its coverslides, was not sufficiently isolated from the sample when arcs occurred. Tests at Lewis Research Center (LeRC), now Glenn Research Center (GRC), in the 1980s showed that solar array interconnects could be melted by arc currents as large as 40 A [15].

V.

C

HARACTERIZATION

T

ESTS

The purpose of this test is to characterize power degradation due to ESD and arcing after the lifetime in orbit. As the present knowledge about the power degradation is not mature enough to list power degradation as a qualification item, the power degradation is measured for characterization purpose only. As knowledge and evidence accumulate in the near future, the characterization test for power degradation may be promoted to a qualification test [16,17].

While the ESD test in vacuum can cover all the possible degradation mechanisms including arc current concentration on solar cell edge, the test in air can cover only a limited number of degradation mechanisms such as surge voltage. The current injection test, however, may be useful because of its easiness. ESD on a solar array may cause various detrimental effects to the solar array operation. The large transient current may cause electromagnetic interference with spacecraft circuits. As ESD may occur repeatedly during the lifetime of spacecraft, there may be cumulative effects such as surface degradation, surface contamination via vaporized material or internal damage to solar cells due to surge voltages. When ESD occurs at the edge of a solar cell or bypass diode, it may degrade their electrical performance.

Primary discharge is fed by the absolute and differential capacitances. The primary discharge may create a temporary conductive path between any two cells with different voltages generated by solar array power generation. The current between the two cells can become sustained when fed from the solar array output power.

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Copyright © 2014 IJECCE, All right reserved This resulting phenomenon is called a ―secondary arc‖.

The secondary arc is powered by an illuminated solar array and leads to an important additional damage mechanism since the solar array circuit can become permanently short-circuited.

In order to cause arcing in the chamber, plasma needed to be generated. To ensure arcing to the solar cell, it needed to be biased by either the anode or the cathode. The final setup is shown in Fig.2. where the solar cell position was either the cathode or the anode depending on the test.

Fig.2. Setup for arcing test

Fig.3. The equivalent circuit of a solar cell in dark conditions with an external DC power supply

Fig.3. illustrates the equivalent circuit of a solar cell in dark conditions. It consists of a diode, parallel shunting resistance, Rsh and series resistance, Rs. The relationship between the current I and the voltage V applied by the external DC power supply is given by :

I = I0 exp qV−RsI

nKT −1 +

V−RsI

Rsh (3) Where I0 is the reverse saturation-current density [A/m2], T [K] is the temperature, k is the Boltzmann constant, n is the diode constant and q is the elementary charge. When a solar cell degrades due to ESD, it appears as a decrease in parallel resistance, increase in series resistance, or a change in diode properties I0 and n. In many cases the decrease of the shunt resistance is the most notable.

The cell was setup so that it was directly facing the sun, and the ambient temperature of the cell was taken multiple times throughout data collection. The temperature affects the efficiency of the cell, so when comparing before and after, this could have an impact on the results. To determine the amount of degradation, the I-V characteristics of the cell were used to determine the

efficiency of the cell before and after arcing. Efficiency was calculated using

ηmax =Pmax

Pin (4)

Where ηmax is the maximum efficiency of the cell, Pmax is the maximum possible output of the cell, and Pin is the product of the irradiance of the light from the sun and the area of the solar cell. To see the variance of degradation possible, several paramaters were varied. The bias of the solar cell, anode vs. cathode, and orientation, facing plate vs. plasma would affect how the cell was being damaged. Cathode material would affect the breakdown voltage of the circuit which would change the energy applied to the cell. In our first model, the Cathode Material was copper and the V-I characteristics was obtained as followings:

Fig.4. V-I characteristics before arcing test (Cathode Material is copper)

Fig.5. V-I Characteristics before and after test

The first test produced low frequency of arcing with an unexpected glow around the cathode. There was degradation to the cell, but not much effect on the efficiency of the cell. The visual effects, however, were significant.

In the next model, Cathode Material was switched to stainless steel, The V-I characteristics is as follows:

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95

I ( A )

V

(

V

)

befor test

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0

0.2 0.4 0.6 0.8 1

I ( A )

V

(

V

)

befor tes

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Fig.6. V-I characteristics (Cathode Material is StainLess Steel)

For the second test, the copper cathode was switched to stainless steel. It had lots of arcing with no glow and the degradation affects were about the same.

The third test biased the solar cell to the cathode instead of the anode; it had lots of arcing in the chamber, and showed significant degradation to the cell characteristics.

Fig.7. V-I characteristics, the Anode bias was switched to Cathode

For stainless steel, having the cell be cathode biased increases the degradation caused by the arcing. This is likely because when the cell is anode biased, it collects electrons until breakdown where it releases those electrons and begins to get bombarded with the electrons that had been collecting. These electrons are much smaller than ions and so have more energy; they cause many small impacts on the surface of the cell. This affects the surface properties more than the electronics. The cathode biased cells receive more concentrated ion impacts that should have a greater affect on the surface properties and the electrical components.

Next test Test oriented the anode biased cell to face the anode:

Fig.8. V-I characteristics, oriented the anode biased cell to face the anode

This test is less degraded than others. The results of this study showed the physical degradation as well.

VI.

C

ONCLUSION

The present study was designed to determine the effect of ESD and Arcing on solar cell. The results of this paper showed the physical and electrical degradation as well. The experiment determined several factors that significantly affect the degradation of the solar cells. When the cathode material is copper, there was degradation to the cell, but not much effect on the efficiency of the cell. Test two shows little degradation, and the other three show significantly more while only varying one thing. It appears that for stainless steel, having the cell be cathode biased increases the degradation caused by the arcing. This is likely because when the cell is anode biased, it collects electrons until breakdown where it releases those electrons and begins to get bombarded with the electrons that had been collecting.

A

CKNOWLEDGMENT

I wish to thank members of physic laboratory of MUT and research institute of Shahid Chamran department who helped me complete this paper. Without their continued efforts and support, I would have not been able to bring my work to a successful completion.

R

EFERENCES

[1] Mukesh Ranjan, Naresh Kumar Parshottambhai Vaghela,

Subroto Mukherjee,‖Arc Mitigation via Solar Panel Grouting

and Curing Under Simulated LEO-Like Plasma Environment‖

IEEE TRANSACTIONS ON PLASMA SCIENCE, IEEE,

0093-3813 - 2013.

[2] Yehia A. Abdel-Aziz , Afaf M. Abd El-Hameed,‖ Ground-based

simulation for the effects of space plasma on spacecraft‖

Advances in Space Research 51 p131-142,2013.

[3] Tahara, H., Masuyama, T. Ground-based experiment of electric

breakdown of spacecraft surface insulator in an ambient plasma

environment. Plasma Science, IEEE Transactions 34, 1959–

1966, 2006.

[4] Vayner, B.V., Galofaro, J., Ferguson, D. Interactions of

high-voltage solar arrays with their plasma environment: physical

processes. Journal of Spacecraft and Rockets 41, 1031–1041,

2004.

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

0 0.2 0.4 0.6 0.8 1

I ( A )

V

(

V

)

befor test arc after test

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4

0 0.2 0.4 0.6 0.8 1

I ( A )

V

(

V

)

befor test after test

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

0 0.2 0.4 0.6 0.8 1

I ( A )

V

(

V

)

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Copyright © 2014 IJECCE, All right reserved

[5] Hastings D.E., Cho M., Mong R. Implications for the

Technology of High Voltage Solar Arrays – The Possibility of an

Arc Resistant Cell. IAF Paper 92–0588, 1992.

[6] M. Cho, M. Hikita, S. Sasaki, and K. Tanaka, ―Transient phenomena induced by discharge on solar array in low Earth

orbit plasma environment,‖ IEEE Trans. Plasma Sci., vol. 29, no.

5, pp. 789–795, Oct. 2001.

[7] M. Cho and D. E. Hastings, ―Dielectric charging processes and

arcing rates of high voltage solar arrays,‖ J. Spacecraft Rockets,

vol. 28, no. 6, pp. 698–706, Dec. 1991.

[8] M. Cho, R. Ramasamy, M. Hikita, K. Tanaka, and S. Sasaki,

―Plasma response to arcing in ionospheric plasma environment: Laboratory experiment,‖ J. Spacecraft Rockets, vol. 30, no. 3,

pp. 392–399, May 2002.

[9] J. J. Likar, A. L. Bogorad, T. R. Malko, N. E. Goodzeit, J. T.

Galofaro, and M. J. Mandel, ―Interaction of charged spacecraft

with electric propulsion plume: On orbit data and ground test

results,‖ IEEE Trans. Nuclear Sci., vol. 53, no. 6, pp. 3602–

3606, Dec. 2006.

[10] American National Standards Institute,‖ Low Earth Orbit Spacecraft Charging Design Standard Requirement and

Associated Handbook‖,Proposed American National Standard,2012.

[11] Katz, I., et al., A three-dimensional study of electrostatic

charging in materials, NASA CR-135256, 1977.

[12] Wrenn, G. L., and A. D. Johnstone, Evidence for Differential

Charging on Meteosat-2, J. Electrostatics, 20, 59-84, 1987.

[13] FredericksonA.R., Benson, C.E., and Cooke, E.M. "Gaseous

Discharge Plasmas Produced by High-Energy Electron-Irradiated Insulators for Spacecraft", IEEE Transactions on Plasma Science, Vo1.28, No.6, 2000, pp.2037-2047.

[14] Dennison, J.R., Sim, A,, and Thomson,C. "Evolution of the

Electron Yield Curves of Insulators as a Function of Impinging Electron Fluence and Energy", Proceedings of the 9th Spacecraft Charging Technology Conference, Tsukuba, Japan, 2005, pp.1-19.

[15] Miller, W.L. (Mar 01, 1985). ―An investigation of arc discharging on negatively biased dielectric conductor samples in

a plasma.‖ Spacecraft Environmental Interactions Technology, pp. 367-377 (SEE N85-22470 13-18).

[16] Reference number of working document: ISO/TC 20/SC 14 N,

―Space Systems—Space SOLAR Panels-Spacecraft Charging

Induced Electrostatic Discharge Test Methods‖, ISO-11221,

2007.

[17] Christina Gonzalez,’ Degradation of Solar Cells Due to Arcing

in a Vacuum Chamber’, California Polytechnic State University,

San Luis Obispo, June 8, 2012.

A

UTHOR

S

P

ROFILE

Hossein fayazi

was born in Dehdasht, Iran, on Sep 22, 1987. He received the B.Sc. in electrical power engineering in 2011. He is currently pursuing a M.Sc. degree in electrical power engineering and researcher at Shahid Chamran research center. His research interests are

distribution system and DG especially in

Photovoltaic system, Space Science and investigation electrical components in space.

Seyyed Mehdi Mousavi Badjani

was born in Esfahan, Iran. He received the B.Sc. and M.Sc. in electrical power engineering, and Ph.D. degrees from Iran University of Science and Technology, Tehran, Iran. He is currently an Assistant Professor in the Department of Electrical Engineering at Malek Ashtar University of Technology. His research interests include photovoltaic energy conversion, battery charging systems, power electronics, unified power quality conditioners and FACTS devices.

Hossein Sadeghi

was born in Esfahan, Iran. He is received the Ph.D. degrees and currently an Assistant Professor in the Department of Physics at MUT. His research interests are investigation electrical components in space and etc.

Hosein Jahanbakhsh

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